arXiv subjects

Dierk Raabe

Publications and source records attributed to Dierk Raabe.

At least 19 recordsLinked to original sources

arXiv2026

A hidden low-temperature transformation pathway in compositionally complex materials

Most compositionally complex materials (CCMs, frequently referred to as high entropy alloys) are metastable and their attractive properties often belong to kinetically trapped states. However, pathways towards lower-free-energy phase states governing long-term stability, can remain hidden because diffusion-controlled atomic redistribution is too slow to be revealed at experimentally accessible timescales. This blind spot is acute in CCM design: enormous compositional spaces are screened for performance, yet the low-temperature kinetics and the associated transformation pathways determining whether that performance persists are rarely considered in material selection. Here we use defect-rich nanoscale volumes coupled with atom-probe tomography to access and reconstruct the hidden phase-evolution pathway in a metastable Ag24Au20Pd50Pt6 electrocatalyst, without relying on elevated temperatures to accelerate the transformation. By varying microstructural starting state, annealing temperature and time, we reveal precipitation of a Pt-rich phase within the fcc matrix, its coarsening and re-homogenization. The Pt-rich phase recurs after homogenization with delayed kinetic accessibility, while prolonged annealing extends the pathway to 300{\deg}C. Atomistic simulations independently predict the same Pt-rich phase selection. The transformation is accompanied by a 3.7-fold loss of catalytic activity for hydrogen evolution. These results establish hidden phase-evolution pathways as a materials-design variable: resolving them can guide the selection of metastable CCMs not only for their as-synthesized properties, but also for the phase states and associated functionalities they may access over time.

cond-mat.mtrl-sci↗

arXiv2026

How is Water released in Hydrogen-Based Metal Oxide Reduction? Unraveling the Kinetic Bottleneck in Sustainable Metal Production

Hydrogen-based direct reduction of metal oxides is a ubiquitous solid-gas redox process central to geophysics, sustainable metallurgy, redox energy cycles and catalysis. During this process, hydrogen removes lattice oxygen to form water, yet product water has long been regarded as a passive exhaust, and its nanoscale formation, trapping and removal remain poorly understood. Here, we directly observe redox-product water release from iron oxide during hydrogen-based direct reduction. Because water removal emerges from coupled structural, chemical and crystallographic evolution across multiple length-scales under realistic non-equilibrium reaction-conditions, we establish a correlative multiscale in-situ approach that links pore evolution, molecular water signatures, phase transformation and chemical-state evolution during hematite reduction. We uncover a mechanism in which oxygen removal induces closed nanopores spatially delocalized from reaction surfaces, causing transient trapping of water vapor. Water is released only when these pores coalesce into a percolating network connected to the surface, coinciding with and accelerating the onset of the hematite-to-magnetite transformation. These findings show that dynamically evolving pore topology governs mass transport and redox kinetics in solid-gas reactions, closing a critical mechanistic gap in product-water removal and providing nanoscale guidance for hydrogen-based metal extraction, reactor design, and sustainable redox energy technologies under practical conditions.

physics.chem-ph↗

arXiv2026

Conditional spinodal decomposition in Li-Mg anodes for lithium metal batteries

The development of batteries with high energy density, short charging times and use of sustainable materials is critical for decarbonization. Magnesium (Mg)-based anodes for lithium (Li) metal batteries promote homogeneous Li plating, thereby avoiding the formation of Li dendrites that cause short circuits and battery failure. However, microstructural modifications induced by Li-alloying and their influence on battery operation remain elusive. Here, we unveil the previously unknown formation of an ordered B2 phase, which creates a conditional spinodal decomposition with the \b{eta}-body-centered cubic phase. Chemical fluctuations characteristic of spinodal decomposition give rise to uniformly dispersed Li-rich \b{eta}-BCC and Li-poor B2 continuous interconnected phases, with the former providing a fast diffusion pathway for Li diffusion towards the anode, hence decreasing the propensity for dendrite formation at elevated current density. This is achieved using Earth-abundant and inexpensive Mg.

cond-mat.mtrl-sci↗

arXiv2026

An approach to encode divergence-free stress fields in neural approximations based on stress potentials

The purpose of the current work is the development of an approach to account for quasi-static mechanical equilibrium in empirical (i.e., data-based) models for the stress field employing neural approximations (NAs), which include neural networks (NNs) and neural operators (NOs), in particular Fourier NOs (FNOs). Rather than including such constraints from physics in the loss function as done in the (now standard) physics-informed approach, the current approach incorporates or "encodes" such constraints directly into the architecture of the NA. As a result, both NA training and output are physically constrained in the physics-encoded approach, in contrast to the physics-informed approach, in which only training is physically constrained. For the current constraint of divergence-free stress, a novel encoding approach based on a stress potential is proposed. As a "proof-of-concept" example application of the current approach, a physics-encoded FNO (PeFNO) is developed for a heterogeneous polycrystalline material consisting of isotropic elastic grains and subject to uniaxial extension. Stress field data for this purpose are obtained from the numerical solution of corresponding boundary-value problems for quasi-static mechanical equilibrium. For comparison with the PeFNO, this data is also employed to develop an analogous physics-guided FNO (PgFNO) and physics-informed FNO (PiFNO). As expected theoretically, and confirmed by this computational comparison, for comparable accuracy of the stress field itself as compared to the data, the stress field output by the trained and tested PeFNO is significantly more accurate in satisfying mechanical equilibrium than the output of either the PgFNO or the PiFNO.

cs.CE↗

arXiv2026

Understanding early stages of low-temperature hydrogen-driven direct co-reduction of Fe-Ni mixed oxide thin films at the near atomic scale

Kinetic understanding of hydrogen co-reduction of multinary and multi-phase oxides is of interest for enhancing sustainability of alloy production and transition to a hydrogen-based economy. Benefits include decrease in energy consumption, enhanced kinetics, and conversion of oxides to alloys. Thin films provide a platform to study these processes as reactive co-deposition from multiple elemental, alloy or compound targets and precise oxygen flow control allow atomic mixing into various oxide phases which are well-defined nanoscale precursor structures for the subsequent reduction study at the near atomic scale. The early stages of hydrogen direct reduction of oxide thin films are investigated using a Fe50Ni50Ox thin film consisting of NiFe2O4 and NiO phases. After reduction at 280 C in pure H2 for different times, structural, morphological, and nanoscale changes were examined by different characterisation methods including atom probe tomography (APT). The low-temperature reduction is nucleation-limited marked by grain-boundary nucleation preceded by an incubation time of more than 5 min. APT revealed that the early-stages of the reduction involves phase separation into a Ni-rich FexNiy metallic phase and a transformed remaining oxide (magnetite, Fe3O4). Further reduction induces magnetite reduction and alloying into a nearly equiatomic FeNi alloy. The low-temperature reduction and alloying are facilitated by synergetic effects from the nanostructure of the film, and Ni autocatalytic effects through alloying and hydrogen spillover. The results pave the way for low-temperature formation of Fe-Ni alloy thin films with tunable compositions directly from oxides, and broaden the scope of hydrogen direct reduction of multinary oxides to thin-film platforms.

cond-mat.mtrl-sci↗

arXiv2025

Topological passivation makes high strength alloys insensitive to hydrogen embrittlement

Infrastructure parts for a hydrogen (H) economy need alloys that are mechanically strong and at the same time resistant to the most dangerous and abrupt type of failure mode, namely, H embrittlement. These two properties are in fundamental conflict, as increasing strength typically amplifies susceptibility to H-related failure. Here, we introduce a new approach to make alloys resistant to H embrittlement, by creating a topological passivation layer (up to a few hundred micrometers thick) near the material surface, the region that is most vulnerable to H ingress and attack. It features instead a layer of ultrafine laminated grains with tens of times higher dislocation density than conventional materials, altering H diffusion, trapping and crack evolution. We tested the concept on a face-centered cubic (FCC) CoCrNi medium entropy model alloy which undergoes severe H-induced intergranular cracking. Two key mechanisms create the topological passivation: First, the high density (up to ~1.3e15 m-2) of H-trapping dislocations within the passivating grain layer decelerates H migration by up to about an order of magnitude, delaying H-induced crack initiation at grain boundaries. More importantly, once unavoidable micro-sized H-induced intergranular cracks emerge in the topmost surface region, they become completely arrested by the laminated grains, due to a transition in the embrittlement mechanism from H-enhanced grain boundary decohesion to highly energy-dissipative dislocation-associated cracking. These effects almost completely eliminate H embrittlement, at even doubled yield strength, when exposing the so architected material to harsh H attack. Our approach leverages surface mechanical treatments to tailor metallic microstructures in surface regions most susceptible to H attack, providing a scalable solution to protect alloys from H-induced damage.

cond-mat.mtrl-sci↗

arXiv2025

Controlling Metastability through Annealing of High-Entropy Nanoalloy Electrocatalysts to Boost Performance towards the Oxygen Evolution Reaction

Low-cost transition metal high-entropy nanoalloys are emerging as sustainable alternatives to platinum group electrocatalysts. Synthesis conditions of single-phase solid solutions can alter phase stability, causing surface composition changes that affect electrocatalytic performance. Here, we propose to exploit the metastability of carbon-doped Cantor alloy-based amorphous high-entropy alloy nanoparticles produced by nanosecond-pulsed laser synthesis in organic solvents. In situ electron microscopy reveals crystallization and partitioning of elements upon heating to 600 {\deg}C, forming heterostructured nanoparticles with reinforced carbon shells that exhibit a 5- to 7-fold enhancement of the electrocatalytic activity compared to the as-synthesized counterparts for the oxygen evolution reaction. We demonstrate the strategic utilization of phase metastability in high-entropy nanoalloys through post-synthesis annealing to enhance the electrochemical activity of laser-generated nanoparticles.

cond-mat.mtrl-sci↗

arXiv2025

Is Platinum a Proton Blocking Catalyst?

Platinum, to date, is the most widely applied electrocatalyst for hydrogen evolution reaction (HER) in acidic media. It is assumed to be a proton-blocking catalyst with only surface-limited adsorption of the reaction intermediates. Here, we critically evaluate the bulk interaction of Pt with hydrogen (H), and its heavier isotope deuterium (D), by monitoring operando mass change of the Pt electrode during galvanostatic heavy/water splitting by employing an electrochemical quartz crystal microbalance. Unexpectedly, we observe an irreversible temporal mass gain and a change in the reaction's overpotential, arising from diffusion of H/D into Pt, confirmed by atom probe tomography and thermal desorption spectroscopy. Sub-surface concentration of at least ca. 15 at. % of D in Pt was observed, diffusing down to a depth of more than 10 nm. Analytical description quantified the diffusion coefficient of D in Pt to be 3.2X10^-18 cm2Xs-1. These findings challenge the existing credence of Pt-proton interaction being limited to the surface, prompting the expansion of the catalyst design strategies to account for property-modifying bulk diffusion of H/D in the Pt matrix

physics.chem-ph↗

arXiv2025

Mechanistic insights into hydrogen reduction of multicomponent oxides via in-situ high-energy X-ray diffraction

Co-reduction of multicomponent oxides with hydrogen provides a carbon-neutral approach toward sustainable alloy design. Herein, we investigate the hydrogen-based direct reduction, using in-situ high-energy X-ray diffraction of two precursor variants: mechanically mixed powders and pre-sintered oxide mixtures, targeting an equiatomic CoFeMnNi alloy. We find distinct reduction pathways and microstructure evolution depending on initial precursors. Mixed powders at 700 {\deg}C are reduced to body-centered-cubic, face-centered-cubic, and MnO phases via halite, spinel, and Mn3O4 intermediates, whereas the pre-sintered material directly transforms into a mixture of metallic and oxide phases. The post-reduction microstructures are also different: mixed oxides show loosely packed morphology, whereas pre-sintered material reveals metallic nanoparticles supported on nanoporous MnO. The formation of nanoporous metallic networks is strongly governed by the precursor state, highlighting the role of initial precursors on the final microstructure. This precursor design strategy offers a single-step route to nanoporous alloys with potential applications in catalysis and energy technologies.

cond-mat.mtrl-sci↗

arXiv2025

Domain Boundaries in a Metallic Distortive Polar Metal

Polar metals are an underexplored material class combining two properties that are typically incompatible, namely a polar crystal structure and reasonable electrical conductivity. These intriguing materials offer a unique combination of properties, potentially relevant to optoelectronics, catalysis, memory devices, among other applications. The distortive polar metal (DPM) subclass forms through a symmetry-lifting phase transformation into a non-centrosymmetric polar crystal structure. In the process, domains with uniform geometric polar directions form, oftentimes separated by domain boundaries with polarity discontinuities arranged in "charged" head-to-head (H-H) or tail-to-tail (T-T) morphologies. To date, only metallic oxide DPM microstructures have been studied. Here we reveal, in the intermetallic DPM Mn$_{5}$Al$_{8}$, different surface interactions and electron transfer reactivity at domain boundaries depending on their H-H or T-T character. Variable surface reactivity suggests localized changes in electronic work functions due to an increase (H-H) or decrease (T-T) in the electronic density of states. These findings suggest that metallic DPMs may offer functionalizable domain boundaries and deserve increased attention, given that they allow tunable chemistries and various thermomechanical processing or transformation protocols. Ultimately, this study proposes unconventional metal physics, propelling the discovery and design of advanced electronic materials and devices.

cond-mat.mtrl-sci↗

arXiv2025

Protection of metal interfaces against hydrogen-assisted cracking

Enabling a hydrogen economy requires the development of materials resistant to hydrogen embrittlement (HE). More than 100 years of research have led to several mechanisms and models describing how hydrogen interacts with lattice defects and leads to mechanical property degradation. However, solutions to protect materials from hydrogen are still scarce. Here, we investigate the role of interstitial solutes in protecting critical crystalline defects sensitive to hydrogen. Ab initio calculations show that boron and carbon in solid solutions at grain boundaries can efficiently prevent hydrogen segregation. We then realized this interface protection concept on martensitic steel, a material strongly prone to HE, by doping the most sensitive interfaces with different concentrations of boron and carbon. This segregation, in addition to stress relaxations, critically reduced the hydrogen ingress by half, leading to an unprecedented resistance against HE. This tailored interstitial segregation strategy can be extended to other metallic materials susceptible to hydrogen-induced interfacial failure

cond-mat.mtrl-sci↗

arXiv2025

High-strength and ductile lightweight cast aluminium alloys with superlattice nano-layered fibres (SNL) and core-shell nano-particles

Lightweight, high-strength structural materials are component enablers in transportation and aerospace, reducing carbon footprints and enhancing fuel efficiency. Cast aluminium alloys, mainly based on eutectic compositions, make up 85% of these materials but often fail catastrophically due to inefficient load transfer across the interfaces between the brittle eutectic phase and the ductile matrix. Here, we discovered that promoting a superlattice nano-layer (SNL) around the eutectic fibres, achieved by adding Zr to an Al-Gd near-eutectic alloy, enables excellent load transfer capabilities, resulting in a 400% increase in tensile ductility. The primary Al matrix also contains a high number density of superlattice core-shell nano-particles. This exceptional increase in formability is attributed to the ability of the SNL to prevent dislocations from accumulating at the weak and brittle eutectic fibre/matrix interfaces, thereby avoiding stress concentrations that would otherwise initiate fibre breakage and debonding. The core-shell nano-particles in Al cause a large number of dislocation cross/multiple-slips on {111} planes, forming ultra-fine (12 nm) dislocation networks that leverage substantial plastic strain accumulation. This atomic interface design overcomes the ductility limitations of cast-eutectic alloys, enabling them for structural applications.

cond-mat.mtrl-sci↗

arXiv2025

Sustainable Pre-reduction of Ferromanganese Oxides with Hydrogen: Heating Rate-Dependent Reduction Pathways and Microstructure Evolution

The reduction of ferromanganese ores into metallic feedstock is an energy-intensive process with substantial carbon emissions, necessitating sustainable alternatives. Hydrogen-based pre-reduction of manganese-rich ores offers a low-emission pathway to augment subsequent thermic Fe-Mn alloy production. However, reduction dynamics and microstructure evolution under varying thermal conditions remain poorly understood. This study investigates the influence of heating rate on the hydrogen-based direct reduction of natural Nchwaning ferromanganese ore and a synthetic analog. Non-isothermal thermogravimetric analysis revealed a complex multistep reduction process with overlapping kinetic regimes. Isoconversional kinetic analysis showed increased activation energy with reduction degree, indicating a transition from surface-reaction to diffusion-controlled reduction mechanisms. Interrupted X-ray diffraction experiments suggested that slow heating enables complete conversion to MnO and metallic Fe, while rapid heating promotes Fe- and Mn-oxides intermixing. Thermodynamic calculations for the Fe-Mn-O system predicted the equilibrium phase evolution, indicating Mn stabilized Fe-containing spinel and halite phases. Microstructural analysis revealed that slow heating rate yields fine and dispersed Fe particles in a porous MnO matrix, while fast heating leads to sporadic Fe-rich agglomerates. These findings suggest heating rate as a critical parameter governing reduction pathway, phase distribution, and microstructure evolution, thus offering key insights for optimizing hydrogen-based pre-reduction strategies towards more efficient and sustainable ferromanganese production.

cond-mat.mtrl-sci↗

arXiv2025

Hydrogen-based direct reduction of multicomponent oxides: Insights from powder and pre-sintered precursors toward sustainable alloy design

The co-reduction of metal oxide mixtures using hydrogen as a reductant in conjunction with compaction and sintering of the evolving metallic blends offers a promising alternative toward sustainable alloy production through a single, integrated, and synergistic process. Herein, we provide fundamental insights into hydrogen-based direct reduction (HyDR) of distinct oxide precursors that differ by phase composition and morphology. Specifically, we investigate the co-reduction of multicomponent metal oxides targeting a 25Co-25Fe-25Mn-25Ni (at.%) alloy, by using either a compacted powder (mechanically mixed oxides) comprising Co3O4-Fe2O3-Mn2O3-NiO or a pre-sintered compound (chemically mixed oxides) comprising a Co,Ni-rich halite and a Fe,Mn-rich spinel. Thermogravimetric analysis (TGA) at a heating rate of 10 {\deg}C/min reveals that the reduction onset temperature for the compacted powder was ~175 {\deg}C, whereas it was significantly delayed to ~525 {\deg}C for the pre-sintered sample. Nevertheless, both sample types attained a similar reduction degree (~80%) after isothermal holding for 1 h at 700 {\deg}C. Phase analysis and microstructural characterization of reduced samples confirmed the presence of metallic Co, Fe, and Ni alongside MnO. A minor fraction of Fe remains unreduced, stabilized in the (Fe,Mn)O halite phase, in accord with thermodynamic calculations. Furthermore, ~1 wt.% of BCC phase was found only in the reduced pre-sintered sample, owing to the different reduction pathways. The kinetics and thermodynamics effects were decoupled by performing HyDR experiments on pulverized pre-sintered samples. These findings demonstrate that initial precursor states influence both the reduction behavior and the microstructural evolution, providing critical insights for the sustainable production of multicomponent alloys.

cond-mat.mtrl-sci↗

arXiv2025

Kinetically controlling surface atom arrangements in thermally robust, amorphous high-entropy alloy nanoparticles by solvent selection

The ability to tailor nanoscale surface atom arrangements through multi-elemental compositional control provides high-entropy nanoalloys with promising functional properties. Developing a fundamental understanding of nanoalloy formation mechanisms during synthesis is therefore essential for effectively engineering the surface composition and resulting functional properties. Using the Cantor alloy (CrMnFeCoNi) as a model system, we investigate how solvent selection during reactive, nanosecond-pulsed laser synthesis influences carbon doping and the resulting changes in nanoparticle morphology, structure, and composition. Supersaturated carbon incorporation, partitioned from the organic solvent molecules, produces amorphous nanoparticles with distinctive carbon shells, thermally stable up to 350 {\deg}C. We propose kinetically controlled particle formation mechanisms and rationalize the criticality of the time scales between the competing reactions of carbon doping, carbon shell formation, and coalescence of metallic fragments, ruling compositional and morphological characteristics. This work demonstrates effective solvent-driven surface-compositional control in amorphous high-entropy nanoalloys. It introduces a novel synthesis approach for tailoring surface atom arrangements through carbon incorporation via reactive, pulsed laser synthesis.

cond-mat.mtrl-sci↗

arXiv2025

Unraveling the thermodynamics and mechanism behind the lowering of reduction temperatures in oxide mixtures

Hydrogen-based direct reduction offers a sustainable pathway to decarbonize the metal production industry. However, stable metal oxides, like Cr$_2$O$_3$, are notoriously difficult to reduce, requiring extremely high temperatures (above 1300 $^\circ$C). Herein, we show how reducing mixed oxides can be leveraged to lower hydrogen-based reduction temperatures of stable oxides and produce alloys in a single process. Using a newly developed thermodynamic framework, we predict the precise conditions (oxygen partial pressure, temperature, and oxide composition) needed for co-reduction. We showcase this approach by reducing Cr$_2$O$_3$ mixed with Fe$_2$O$_3$ at 1100 $^\circ$C, significantly lowering reduction temperatures (by $\geq$200 $^\circ$C). Our model and post-reduction atom probe tomography analysis elucidate that the temperature-lowering effect is driven by the lower chemical activity of Cr in the metallic phase. This strategy achieves low-temperature co-reduction of mixed oxides, dramatically reducing energy consumption and CO$_2$ emissions, while unlocking transformative pathways toward sustainable alloy design.

cond-mat.mtrl-sci↗

arXiv2025

Using Thermodynamics and Microstructure to Mitigate Overfitting in Pellet Reduction Models

Direct reduction of iron using hydrogen-rich gas is rapidly emerging as a key strategy for green steel production. This process involves complex, multiscale phenomena, encompassing solid-state phase transformations and gas transport through pores, that must be accurately represented for predictive industrial implementation. Here, we present a thermodynamically sound pellet-scale model that describes these mechanisms and can serve as a foundation for improving the understanding of pellet reduction kinetics in H$_2$/CO-containing atmospheres. The model assumes that the gas phase remains in thermodynamic equilibrium, meaning that the composition of the gas instantaneously adjusts to any changes in the system. This reduces the number of fitting parameters drastically compared to other existing models, while maintaining a strict thermodynamic upper bound estimate. A driving force term is included in the reaction rate equation based on the partial pressure of O$_2$ in the equilibrated gas phase. This constrained equilibrium-based approach ensures that the three iron oxide reduction steps and the formation of graphite and cementite in carbon-containing gases occur only if they are thermodynamically possible. It is demonstrated that fitting kinetic parameters based on conversion degree data alone leads to overfitting. This is true both for existing models and the model introduced here, despite the fact that the latter contains fewer parameters. To overcome this overfitting problem, spatially resolved microstructural data at key reduction stages can be considered, as shown here for recently reported data for a pellet reduced in H$_2$ atmosphere.

cond-mat.mtrl-sci↗

arXiv2024

Secondary Grain Boundary Dislocations Alter Segregation Energy Spectra

Grain boundaries (GBs) trigger structure-specific chemical segregation of solute atoms. According to the three-dimensional (3D) topology of grains, GBs - although defined as planar defects - cannot be free of curvature. This implies formation of topologically-necessary arrays of secondary GB dislocations. We report here that these pattern-forming secondary GB dislocations can have an additional and, in some cases, even a much stronger effect on GB segregation than defect-free GBs. Using nanoscale correlative tomography combining crystallography and chemical analysis, we quantified the relationship between secondary GB dislocations and their segregation energy spectra for a model Fe-W alloy. This discovery unlocks new design opportunities for advanced materials, leveraging the additional degrees of freedom provided by topologically-necessary secondary GB dislocations to modulate segregation.

cond-mat.mtrl-sci↗