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Dierk Raabe

Publications and source records attributed to Dierk Raabe.

At least 37 records · Page 2Linked to original sources

A physics-encoded Fourier neural operator approach for surrogate modeling of divergence-free stress fields in solids

The purpose of the current work is the development of a so-called physics-encoded Fourier neural operator (PeFNO) for surrogate modeling of the quasi-static equilibrium stress field in solids. Rather than accounting for constraints from physics in the loss function as done in the (now standard) physics-informed approach, the physics-encoded approach incorporates or "encodes" such constraints directly into the network or operator architecture. As a result, in contrast to the physics-informed approach in which only training is physically constrained, both training and output are physically constrained in the physics-encoded approach. For the current constraint of divergence-free stress, a novel encoding approach based on a stress potential is proposed. As a "proof-of-concept" example application of the proposed PeFNO, a heterogeneous polycrystalline material consisting of isotropic elastic grains subject to uniaxial extension is considered. Stress field data for training are obtained from the numerical solution of a corresponding boundary-value problem for quasi-static mechanical equilibrium. This data is also employed to train an analogous physics-guided FNO (PgFNO) and physics-informed FNO (PiFNO) for comparison. As confirmed by this comparison and as expected on the basis of their differences, the output of the trained PeFNO is significantly more accurate in satisfying mechanical equilibrium than the output of either the trained PgFNO or the trained PiFNO.

cs.CE↗

Complexions at the Iron-Magnetite Interface

Synthesizing distinct phases and controlling the crystalline defects in them are key concepts in materials and process design. These approaches are usually described by decoupled theories, with the former resting on equilibrium thermodynamics and the latter on nonequilibrium kinetics. By combining them into a holistic form of defect phase diagrams, we can apply phase equilibrium models to the thermodynamic evaluation of defects such as vacancies, dislocations, surfaces, grain boundaries, and phase boundaries, placing the understanding of material imperfections and their role on properties on solid thermodynamic and theoretical grounds. In this study, we characterize an interface-stabilized phase between Fe and Fe3O4 (magnetite) with differential phase contrast (DPC) imaging in scanning transmission electron microscopy (STEM). This method uniquely enables the simultaneous imaging of both heavy Fe atoms and light O atoms, providing precise mapping of the atomic structure and chemical composition at this heterogeneous metal-oxide interface. We identify a well-ordered two-layer interface-stabilized phase state (referred to as complexion) at the Fe[001]/Fe3O4[001] interface. Using density-functional theory (DFT), we not only explain the observed complexion but also map out various interface-stabilized phases as a function of the O chemical potential. We show that the formation of complexions influences the properties of the interface, increasing its adhesion by 20 % and changing the charge transfer between adjacent materials, also leveraging impact on the transport properties across such interfaces. Our findings highlight the potential of tunable phase states at defects as a new asset in advanced materials design, paving the way for knowledge-based and optimized corrosion protection, catalysis, magnetism, and redox-driven phase transitions.

cond-mat.mtrl-sci↗

Segregation at prior austenite grain boundaries: the competition between boron and hydrogen

The interaction between boron and hydrogen at grain boundaries has been investigated experimentally and numerically in boron-doped and boron-free martensitic steels using thermal desorption spectrometry (TDS) and ab initio calculations. The calculations show that boron and hydrogen are attracted to grain boundaries but boron can repel hydrogen. This behavior has also been observed using TDS measurements, with the disappearance of one peak when boron is incorporated into the microstructure. Additionally, the microstructure of both steels has been studied through electron backscattered diffraction, electron channeling contrast imaging, synchrotron X-ray measurements, and atom probe tomography. While they have a similar grain size, grain boundary distribution, and dislocation densities, a pronounced boron segregation into PAGBs is observed for boron-doped steels. Then, the equilibrium hydrogen concentration in different trapping sites has been evaluated using the Langmuir-McLean approximation. This thermodynamic model shows that the distribution of hydrogen is identical for all traps when the total hydrogen concentration is low for boron-free steel. However, when it increases, traps of the lowest segregation energies (mostly PAGBs) are firstly saturated, which promotes failure initiation at this defect type. This finding partially explains why PAGBs are the weakest microstructure feature when martensitic steels are exposed to hydrogen-containing environments.

cond-mat.mtrl-sci↗

Secondary Grain Boundary Dislocations Alter Segregation Energy Spectra

Grain boundaries (GBs) trigger structure-specific chemical segregation of solute atoms. According to the three-dimensional (3D) topology of grains, GBs - although defined as planar defects - cannot be free of curvature. This implies formation of topologically-necessary arrays of secondary GB dislocations. We report here that these pattern-forming secondary GB dislocations can have an additional and, in some cases, even a much stronger effect on GB segregation than defect-free GBs. Using nanoscale correlative tomography combining crystallography and chemical analysis, we quantified the relationship between secondary GB dislocations and their segregation energy spectra for a model Fe-W alloy. This discovery unlocks new design opportunities for advanced materials, leveraging the additional degrees of freedom provided by topologically-necessary secondary GB dislocations to modulate segregation.

cond-mat.mtrl-sci↗

An atomic-scale view at Fe4N as hydrogen barrier material

Hydrogen, while a promising sustainable energy carrier, presents challenges such as the embrittlement of materials due to its ability to penetrate and weaken their crystal structures. Here we investigate Fe4N nitride layers, formed on iron through a cost-effective gas nitriding process, as an effective hydrogen permeation barrier. A combination of screening using advanced characterization, density functional theory calculations, and hydrogen permeation analysis reveals that a nitride layer reduces hydrogen diffusion by a factor of 20 at room temperature. This reduction is achieved by creating energetically unfavorable states due to stronger H-binding at the surface and high energy barriers for diffusion. The findings demonstrate the potential of Fe4N as a cost-efficient and easy-to-process solution to protecting metallic materials exposed to hydrogen, with great advantages for large-scale applications.

cond-mat.mtrl-sci↗

Interpretable Machine Learning for High-Strength High-Entropy Alloy Design

High-entropy alloys (HEAs) are metallic materials with solid solutions stabilized by high mixing entropy. Some exhibit excellent strength, often accompanied by additional properties such as magnetic, invar, corrosion, or cryogenic response. This has spurred efforts to discover new HEAs, but the vast compositional search space has made these efforts challenging. Here we present a framework to predict and optimize the yield strength of face-centered cubic (FCC) HEAs, using CoCrFeMnNi-based alloys as a case study due to abundant available data. Our novel Residual Hybrid Learning Model (RELM) integrates Random Forest and Gradient Boosting, enhanced by material attribute data, to handle sparse, skewed datasets for real-world alloys. A hybrid Generative Adversarial Network-Variational Autoencoder model explores new alloy compositions beyond existing datasets. By incorporating processing parameters, which determine the microstructure and thus strength, RELM achieves an R$^2$ score of 0.915, surpassing traditional models. SHapley Additive Explanations (SHAP) and Partial Dependencies enhance interpretability, revealing composition-processing-property relationships, as validated by experiments, including X-ray diffraction, SEM analysis, and tensile testing. The model discovered two novel Co$_{20}$Cr$_{16}$Fe$_{20}$Mn$_{16}$Ni$_{24}$Al$_4$ and Co$_{24}$Cr$_{12}$Fe$_{12}$Mn$_{16}$Ni$_{28}$Al$_4$Si$_4$ HEAs with a maximum possible yield strength of 842 and 937 MPa, significantly exceeding previously reported values for these alloy systems. This study pioneers interpretable machine learning in alloy design, providing a rigorous, data-driven approach to discovering, processing, and optimizing real-world materials. The findings highlight the critical role of both compositional and post-fabrication processing parameters in advancing the understanding of composition-processing-property relationships.

cond-mat.mtrl-sci↗

Development of an Atomic Cluster Expansion potential for iron and its oxides

The combined structural and electronic complexity of iron oxides poses many challenges to atomistic modeling. To leverage limitations in terms of the accessible length and time scales, one requires a physically justified interatomic potential which is accurate to correctly account for the complexity of iron-oxygen systems. Such a potential is not yet available in the literature. In this work, we propose a machine-learning potential based on the Atomic Cluster Expansion for modeling the iron-oxygen system, which explicitly accounts for magnetism. We test the potential on a wide range of properties of iron and its oxides, and demonstrate its ability to describe the thermodynamics of systems spanning the whole range of oxygen content and including magnetic degrees of freedom.

cond-mat.mtrl-sci↗

Grain boundaries control lithiation of solid solution substrates in lithium metal batteries

The development of sustainable transportation and communication systems requires an increase in both energy density and capacity retention of Li-batteries. Using substrates forming a solid solution with body centered cubic Li enhances the cycle stability of anode-less batteries. However, it remains unclear how the substrate microstructure affects the lithiation behavior. Here, we deploy a correlative, near-atomic scale probing approach through combined ion- and electron-microscopy to examine the distribution of Li in Li-Ag diffusion couples as model system. We reveal that Li regions with over 93.8% at.% nucleate within Ag at random high angle grain boundaries, whereas grain interiors are not lithiated. We evidence the role of kinetics and mechanical constraint from the microstructure over equilibrium thermodynamics in dictating the lithiation process. The findings suggest that grain size and grain boundary character are critical to enhance the electrochemical performance of interlayers/electrodes, particularly for improving lithiation kinetics and hence reducing dendrite formation.

cond-mat.mtrl-sci↗

Roadmap on Data-Centric Materials Science

Science is and always has been based on data, but the terms "data-centric" and the "4th paradigm of" materials research indicate a radical change in how information is retrieved, handled and research is performed. It signifies a transformative shift towards managing vast data collections, digital repositories, and innovative data analytics methods. The integration of Artificial Intelligence (AI) and its subset Machine Learning (ML), has become pivotal in addressing all these challenges. This Roadmap on Data-Centric Materials Science explores fundamental concepts and methodologies, illustrating diverse applications in electronic-structure theory, soft matter theory, microstructure research, and experimental techniques like photoemission, atom probe tomography, and electron microscopy. While the roadmap delves into specific areas within the broad interdisciplinary field of materials science, the provided examples elucidate key concepts applicable to a wider range of topics. The discussed instances offer insights into addressing the multifaceted challenges encountered in contemporary materials research.

cond-mat.mtrl-sci↗

Constructing phase diagrams for defects by correlated atomic-scale characterization

Phase transformations and crystallographic defects are two essential tools to drive innovations in materials. Bulk materials design via tuning chemical compositions has been systematized using phase diagrams. We show here that the same thermodynamic concept can be applied to understand the chemistry at defects. We present a combined experimental and modelling approach to scope and build phase diagrams for defects. The discovery was enabled by triggering phase transformations of individual defects through local alloying, and sequentially imaging the structural and chemical changes using atomic-resolution scanning transmission electron microscopy. By observing atomic-scale phase transformations of a Mg grain boundary through Ga alloying, we exemplified the method to construct a grain boundary phase diagram using ab initio simulations and thermodynamic principles. The methodology enables a systematic development of defect phase diagrams to propel a new paradigm for materials design utilizing chemical complexity and phase transformations at defects.

cond-mat.mtrl-sci↗

Chemical heterogeneity enhances hydrogen resistance in high-strength steels

When H, the lightest, smallest and most abundant atom in the universe, makes its way into a high-strength alloy (>650 MPa), the material's load-bearing capacity is abruptly lost. This phenomenon, known as H embrittlement, was responsible for the catastrophic and unpredictable failure of large engineering structures in service. The inherent antagonism between high strength requirements and H embrittlement susceptibility strongly hinders the design of lightweight yet reliable structural components needed for carbon-free hydrogen-propelled industries and reduced-emission transportation solutions. Inexpensive and scalable alloying and microstructural solutions that enable both, an intrinsically high resilience to H and high mechanical performance, must be found. Here we introduce a counterintuitive strategy to exploit typically undesired chemical heterogeneity within the material's microstructure that allows the local enhancement of crack resistance and local H trapping, thereby enhancing the resistance against H embrittlement. We deploy this approach to a lightweight, high-strength steel and produce a high-number density Mn-rich zones dispersed within the microstructure. These solute-rich buffer regions allow for local micro-tuning of the phase stability, arresting H-induced microcracks thus interrupting the H-assisted damage evolution chain, regardless of how and when H is introduced and also regardless of the underlying embrittling mechanisms. A superior H embrittlement resistance, increased by a factor of two compared to a reference material with a homogeneous solute distribution within each microstructure constituent, is achieved at no expense of the material's strength and ductility.

cond-mat.mtrl-sci↗

Effect of Pore Formation on Redox-Driven Phase Transformation

When solid-state redox-driven phase transformations are associated with mass loss, vacancies are produced that develop into pores. These pores can influence the kinetics of certain redox and phase transformation steps. We investigated the structural and chemical mechanisms in and at pores in a combined experimental-theoretical study, using the reduction of iron oxide by hydrogen as a model system. The redox product (water) accumulates inside the pores and shifts the local equilibrium at the already reduced material back towards re-oxidation into cubic-Fe1-xO (where x refers to Fe deficiency, space group Fm3-m). This effect helps to understand the sluggish reduction of cubic-Fe1-xO by hydrogen, a key process for future sustainable steelmaking.

cond-mat.mtrl-sci↗

The fate of water in hydrogen-based iron oxide reduction

Gas-solid reactions are cornerstones of many catalytic and redox processes that will underpin the energy and sustainability transition. The specific case of hydrogen-based iron oxide reduction is the foundation to render the global steel industry fossil-free, an essential target as iron production is the largest single industrial emitter of carbon dioxide. Our perception of gas-solid reactions has not only been limited by the availability of state-of-the-art techniques which can delve into the reacted solids in great structural and chemical detail, but we continue to miss an important reaction partner that defines the thermodynamics and kinetics of gas phase reactions: the gas molecules. In this investigation, we use the latest development in cryogenic atom probe tomography to study the quasi in-situ evolution of gas phase heavy water at iron-iron oxide interfaces resulting from the direct reduction of iron oxide by deuterium gas at 700°C. The findings provide new insights into the formation kinetics and location of water formed during hydrogen-based reduction of FeO, an its interaction with the ongoing redox reaction.

cond-mat.mtrl-sci↗

Atomic motifs govern the decoration of grain boundaries by interstitial solutes

Grain boundaries, the two-dimensional (2D) defects between differently oriented crystals, control mechanical and transport properties of materials. Our fundamental understanding of grain boundaries is still incomplete even after nearly a century and a half of research since Sorby first imaged grains. Here, we present a systematic study, over 9 orders of magnitude of size scales, in which we analyze 2D defects between two neighboring crystals across five hierarchy levels and investigate their crystallographic, compositional, and electronic features. The levels are (a) the macroscale interface alignment and grain misorientation (held constant here); (b) the systematic mesoscopic change in the inclination of the grain boundary plane for the same orientation difference; (c) the facets, atomic motifs (structural units), and internal nanoscopic defects within the boundary plane; (d) the grain boundary chemistry; and (e) the electronic structure of the atomic motifs. As a model material, we use Fe alloyed with B and C, exploiting the strong interdependence of interface structure and chemistry in this system. This model system is the basis of the 1.9 billion tons of steel produced annually and has an eminent role as a catalyst. Surprisingly, we find that even a change in the inclination of the GB plane with identical misorientation impacts GB composition and atomic arrangement. Thus, it is the smallest structural hierarchical level, the atomic motifs, which control the most important chemical properties of the grain boundaries. This finding not only closes a missing link between the structure and chemical composition of such defects but also enables the targeted design and passivation of the chemical state of grain boundaries to free them from their role as entry gates for corrosion, hydrogen embrittlement, or mechanical failure.

cond-mat.mtrl-sci↗

Chemical Partitioning at Crystalline Defects in PtAu as a Pathway to Stabilize Electrocatalysts

Dissolution of electrocatalysts during long-term and dynamic operation is a challenging problem in energy conversion and storage devices such as fuel cells and electrolyzers. To develop stable electrocatalysts, we adopt the design concept of segregation engineering, which uses solute segregation prone to electrochemical dissolution at internal defects, i.e., grain boundaries and dislocations. We showcase the feasibility of this approach by stabilizing a model Pt catalyst with an addition of more noble Au (approximately 5 atomic percent). We characterized the defects' nanoscale structure and chemistry, and monitored the electrochemical dissolution of Pt and PtAu alloys by online inductively coupled plasma mass spectrometry. Once segregated to defects, Au atoms can stabilize and hence passivate the most vulnerable sites against electrochemical dissolution and improve the stability and longevity of the Pt electrocatalysts by more than an order of magnitude. This opens pathways to use solute segregation to defects for the development of more stable nanoscale electrocatalysts, a concept applicable for a wide range of catalytic systems.

cond-mat.mtrl-sci↗

Computational Discovery of Energy-Efficient Heat Treatment for Microstructure Design using Deep Reinforcement Learning

Deep Reinforcement Learning (DRL) is employed to develop autonomously optimized and custom-designed heat-treatment processes that are both, microstructure-sensitive and energy efficient. Different from conventional supervised machine learning, DRL does not rely on static neural network training from data alone, but a learning agent autonomously develops optimal solutions, based on reward and penalty elements, with reduced or no supervision. In our approach, a temperature-dependent Allen-Cahn model for phase transformation is used as the environment for the DRL agent, serving as the model world in which it gains experience and takes autonomous decisions. The agent of the DRL algorithm is controlling the temperature of the system, as a model furnace for heat-treatment of alloys. Microstructure goals are defined for the agent based on the desired microstructure of the phases. After training, the agent can generate temperature-time profiles for a variety of initial microstructure states to reach the final desired microstructure state. The agent's performance and the physical meaning of the heat-treatment profiles generated are investigated in detail. In particular, the agent is capable of controlling the temperature to reach the desired microstructure starting from a variety of initial conditions. This capability of the agent in handling a variety of conditions paves the way for using such an approach also for recycling-oriented heat treatment process design where the initial composition can vary from batch to batch, due to impurity intrusion, and also for the design of energy-efficient heat treatments. For testing this hypothesis, an agent without penalty on the total consumed energy is compared with one that considers energy costs. The energy cost penalty is imposed as an additional criterion on the agent for finding the optimal temperature-time profile.

cond-mat.mtrl-sci↗

An artificial neural network for surrogate modeling of stress fields in viscoplastic polycrystalline materials

The purpose of this work is the development of an artificial neural network (ANN) for surrogate modeling of the mechanical response of viscoplastic grain microstructures. To this end, a U-Net-based convolutional neural network (CNN) is trained to account for the history dependence of the material behavior. The training data take the form of numerical simulation results for the von Mises stress field under quasi-static tensile loading. The trained CNN (tCNN) can accurately reproduce both the average response as well as the local von Mises stress field. The tCNN calculates the von Mises stress field of grain microstructures not included in the training dataset about 500 times faster than its calculation based on the numerical solution with a spectral solver of the corresponding initial-boundary-value problem. The tCNN is also successfully applied to other types of microstructure morphologies (e.g., matrix-inclusion type topologies) and loading levels not contained in the training dataset.

cond-mat.mtrl-sci↗

Understanding the degradation of a model Si-anode in Li-ion battery at the atomic-scale

Si-anodes have long been candidates thanks to an expected ten-fold increase in capacity compared to graphite. However, details of the mechanisms governing their degradation remain elusive, hindering science-guided development of long-lived Si-based anodes. Here we demonstrate how the latest developments in cryo-atom probe tomography enable the in-depth analysis of the electrode and electrolyte, and their interface at atomic-level.

cond-mat.mtrl-sci↗