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Jens Lambrecht

Publications and source records attributed to Jens Lambrecht.

At least 19 recordsLinked to original sources

SynthRender and I-AsSET: Open-Source Framework and Dataset for Bidirectional Sim-Real Transfer in Industrial Object Perception

Object perception is fundamental for tasks such as robotic material handling and quality inspection. However, modern supervised deep-learning models require large annotated datasets for robust automation under semi-uncontrolled conditions; a major barrier for widespread deployment with proprietary industrial parts. We address this through an integrated framework combining synthetic data generation and structured empirical evaluation for systematic investigation of bidirectional sim-to-real transfer. Our method integrates 2D-to-3D Reality-to-Simulation techniques for 3D asset creation from physical parts with programmatic Guided Domain Randomization (GDR) via SynthRender, an open-source synthetic image generation framework. Structured ablation studies across multiple benchmarks quantify the impact of individual rendering design choices, yielding practical guidelines for data-efficient synthetic training. To support evaluation under realistic industrial conditions, we introduce Industrial Assets for Sim-to-Real Evaluation and Transfer (I-AsSET), a 32-class dataset with diverse textures, intra-class variation, strong inter-class similarities, and 19,672 annotations, providing both CAD models and reconstructed meshes for bidirectional sim-to-real benchmarking. Across three industrial benchmarks, the proposed framework achieves highly competitive performance, reaching 98.7% mAP@50 on a public robotics dataset, 97.9% mAP@50 on an automotive benchmark, and 95.1% mAP@50 on I-AsSET.

cs.CV

Zero-Shot Multi-Criteria Visual Quality Inspection for Semi-Controlled Industrial Environments via Real-Time 3D Digital Twin Simulation

Early-stage visual quality inspection is vital for achieving Zero-Defect Manufacturing and minimizing production waste in modern industrial environments. However, the complexity of robust visual inspection systems and their extensive data requirements hinder widespread adoption in semi-controlled industrial settings. In this context, we propose a pose-agnostic, zero-shot quality inspection framework that compares real scenes against real-time Digital Twins (DT) in the RGB-D space. Our approach enables efficient real-time DT rendering by semantically describing industrial scenes through object detection and pose estimation of known Computer-Aided Design models. We benchmark tools for real-time, multimodal RGB-D DT creation while tracking consumption of computational resources. Additionally, we provide an extensible and hierarchical annotation strategy for multi-criteria defect detection, unifying pose labelling with logical and structural defect annotations. Based on an automotive use case featuring the quality inspection of an axial flux motor, we demonstrate the effectiveness of our framework. Our results demonstrate detection performace, achieving intersection-over-union (IoU) scores of up to 63.3% compared to ground-truth masks, even if using simple distance measurements under semi-controlled industrial conditions. Our findings lay the groundwork for future research on generalizable, low-data defect detection methods in dynamic manufacturing settings.

cs.CV

Synthetic Industrial Object Detection: GenAI vs. Feature-Based Methods

Reducing the burden of data generation and annotation remains a major challenge for the cost-effective deployment of machine learning in industrial and robotics settings. While synthetic rendering is a promising solution, bridging the sim-to-real gap often requires expert intervention. In this work, we benchmark a range of domain randomization (DR) and domain adaptation (DA) techniques, including feature-based methods, generative AI (GenAI), and classical rendering approaches, for creating contextualized synthetic data without manual annotation. Our evaluation focuses on the effectiveness and efficiency of low-level and high-level feature alignment, as well as a controlled diffusion-based DA method guided by prompts generated from real-world contexts. We validate our methods on two datasets: a proprietary industrial dataset (automotive and logistics) and a public robotics dataset. Results show that if render-based data with enough variability is available as seed, simpler feature-based methods, such as brightness-based and perceptual hashing filtering, outperform more complex GenAI-based approaches in both accuracy and resource efficiency. Perceptual hashing consistently achieves the highest performance, with mAP50 scores of 98% and 67% on the industrial and robotics datasets, respectively. Additionally, GenAI methods present significant time overhead for data generation at no apparent improvement of sim-to-real mAP values compared to simpler methods. Our findings offer actionable insights for efficiently bridging the sim-to-real gap, enabling high real-world performance from models trained exclusively on synthetic data.

cs.CV

Arena 3.0: Advancing Social Navigation in Collaborative and Highly Dynamic Environments

Building upon our previous contributions, this paper introduces Arena 3.0, an extension of Arena-Bench, Arena 1.0, and Arena 2.0. Arena 3.0 is a comprehensive software stack containing multiple modules and simulation environments focusing on the development, simulation, and benchmarking of social navigation approaches in collaborative environments. We significantly enhance the realism of human behavior simulation by incorporating a diverse array of new social force models and interaction patterns, encompassing both human-human and human-robot dynamics. The platform provides a comprehensive set of new task modes, designed for extensive benchmarking and testing and is capable of generating realistic and human-centric environments dynamically, catering to a broad spectrum of social navigation scenarios. In addition, the platform's functionalities have been abstracted across three widely used simulators, each tailored for specific training and testing purposes. The platform's efficacy has been validated through an extensive benchmark and user evaluations of the platform by a global community of researchers and students, which noted the substantial improvement compared to previous versions and expressed interests to utilize the platform for future research and development. Arena 3.0 is openly available at https://github.com/Arena-Rosnav.

cs.RO

Arena-Rosnav 2.0: A Development and Benchmarking Platform for Robot Navigation in Highly Dynamic Environments

Following up on our previous works, in this paper, we present Arena-Rosnav 2.0 an extension to our previous works Arena-Bench and Arena-Rosnav, which adds a variety of additional modules for developing and benchmarking robotic navigation approaches. The platform is fundamentally restructured and provides unified APIs to add additional functionalities such as planning algorithms, simulators, or evaluation functionalities. We have included more realistic simulation and pedestrian behavior and provide a profound documentation to lower the entry barrier. We evaluated our system by first, conducting a user study in which we asked experienced researchers as well as new practitioners and students to test our system. The feedback was mostly positive and a high number of participants are utilizing our system for other research endeavors. Finally, we demonstrate the feasibility of our system by integrating two new simulators and a variety of state of the art navigation approaches and benchmark them against one another. The platform is openly available at https://github.com/Arena-Rosnav.

cs.RO

Evaluating Digital Work Instructions with Augmented Reality versus Paper-based Documents for Manual, Object-Specific Repair Tasks in a Case Study with Experienced Workers

Manual repair tasks in the industry of maintenance, repair, and overhaul require experience and object-specific information. Today, many of these repair tasks are still performed and documented with inefficient paper documents. Cognitive assistance systems have the potential to reduce costs, errors, and mental workload by providing all required information digitally. In this case study, we present an assistance system for object-specific repair tasks for turbine blades. The assistance system provides digital work instructions and uses augmented reality to display spatial information. In a user study with ten experienced metalworkers performing a familiar repair task, we compare time to task completion, subjective workload, and system usability of the new assistance system to their established paper-based workflow. All participants stated that they preferred the assistance system over the paper documents. The results of the study show that the manual repair task can be completed 21 % faster and with a 26 % lower perceived workload using the assistance system.

cs.HC

Mono Video-Based AI Corridor for Model-Free Detection of Collision-Relevant Obstacles

The detection of previously unseen, unexpected obstacles on the road is a major challenge for automated driving systems. Different from the detection of ordinary objects with pre-definable classes, detecting unexpected obstacles on the road cannot be resolved by upscaling the sensor technology alone (e.g., high resolution video imagers / radar antennas, denser LiDAR scan lines). This is due to the fact, that there is a wide variety in the types of unexpected obstacles that also do not share a common appearance (e.g., lost cargo as a suitcase or bicycle, tire fragments, a tree stem). Also adding object classes or adding \enquote{all} of these objects to a common \enquote{unexpected obstacle} class does not scale. In this contribution, we study the feasibility of using a deep learning video-based lane corridor (called \enquote{AI ego-corridor}) to ease the challenge by inverting the problem: Instead of detecting a previously unseen object, the AI ego-corridor detects that the ego-lane ahead ends. A smart ground-truth definition enables an easy feature-based classification of an abrupt end of the ego-lane. We propose two neural network designs and research among other things the potential of training with synthetic data. We evaluate our approach on a test vehicle platform. It is shown that the approach is able to detect numerous previously unseen obstacles at a distance of up to 300 m with a detection rate of 95 %.

cs.RO

HabitatDyn Dataset: Dynamic Object Detection to Kinematics Estimation

The advancement of computer vision and machine learning has made datasets a crucial element for further research and applications. However, the creation and development of robots with advanced recognition capabilities are hindered by the lack of appropriate datasets. Existing image or video processing datasets are unable to accurately depict observations from a moving robot, and they do not contain the kinematics information necessary for robotic tasks. Synthetic data, on the other hand, are cost-effective to create and offer greater flexibility for adapting to various applications. Hence, they are widely utilized in both research and industry. In this paper, we propose the dataset HabitatDyn, which contains both synthetic RGB videos, semantic labels, and depth information, as well as kinetics information. HabitatDyn was created from the perspective of a mobile robot with a moving camera, and contains 30 scenes featuring six different types of moving objects with varying velocities. To demonstrate the usability of our dataset, two existing algorithms are used for evaluation and an approach to estimate the distance between the object and camera is implemented based on these segmentation methods and evaluated through the dataset. With the availability of this dataset, we aspire to foster further advancements in the field of mobile robotics, leading to more capable and intelligent robots that can navigate and interact with their environments more effectively. The code is publicly available at https://github.com/ignc-research/HabitatDyn.

cs.CV

Arena-Web -- A Web-based Development and Benchmarking Platform for Autonomous Navigation Approaches

In recent years, mobile robot navigation approaches have become increasingly important due to various application areas ranging from healthcare to warehouse logistics. In particular, Deep Reinforcement Learning approaches have gained popularity for robot navigation but are not easily accessible to non-experts and complex to develop. In recent years, efforts have been made to make these sophisticated approaches accessible to a wider audience. In this paper, we present Arena-Web, a web-based development and evaluation suite for developing, training, and testing DRL-based navigation planners for various robotic platforms and scenarios. The interface is designed to be intuitive and engaging to appeal to non-experts and make the technology accessible to a wider audience. With Arena-Web and its interface, training and developing Deep Reinforcement Learning agents is simplified and made easy without a single line of code. The web-app is free to use and openly available under the link stated in the supplementary materials.

cs.RO

Holistic Deep-Reinforcement-Learning-based Training of Autonomous Navigation Systems

In recent years, Deep Reinforcement Learning emerged as a promising approach for autonomous navigation of ground vehicles and has been utilized in various areas of navigation such as cruise control, lane changing, or obstacle avoidance. However, most research works either focus on providing an end-to-end solution training the whole system using Deep Reinforcement Learning or focus on one specific aspect such as local motion planning. This however, comes along with a number of problems such as catastrophic forgetfulness, inefficient navigation behavior, and non-optimal synchronization between different entities of the navigation stack. In this paper, we propose a holistic Deep Reinforcement Learning training approach in which the training procedure is involving all entities of the navigation stack. This should enhance the synchronization between- and understanding of all entities of the navigation stack and as a result, improve navigational performance. We trained several agents with a number of different observation spaces to study the impact of different input on the navigation behavior of the agent. In profound evaluations against multiple learning-based and classic model-based navigation approaches, our proposed agent could outperform the baselines in terms of efficiency and safety attaining shorter path lengths, less roundabout paths, and less collisions.

cs.RO

Deep-Reinforcement-Learning-based Path Planning for Industrial Robots using Distance Sensors as Observation

Industrial robots are widely used in various manufacturing environments due to their efficiency in doing repetitive tasks such as assembly or welding. A common problem for these applications is to reach a destination without colliding with obstacles or other robot arms. Commonly used sampling-based path planning approaches such as RRT require long computation times, especially in complex environments. Furthermore, the environment in which they are employed needs to be known beforehand. When utilizing the approaches in new environments, a tedious engineering effort in setting hyperparameters needs to be conducted, which is time- and cost-intensive. On the other hand, Deep Reinforcement Learning has shown remarkable results in dealing with unknown environments, generalizing new problem instances, and solving motion planning problems efficiently. On that account, this paper proposes a Deep-Reinforcement-Learning-based motion planner for robotic manipulators. We evaluated our model against state-of-the-art sampling-based planners in several experiments. The results show the superiority of our planner in terms of path length and execution time.

cs.RO

Arena-Bench: A Benchmarking Suite for Obstacle Avoidance Approaches in Highly Dynamic Environments

The ability to autonomously navigate safely, especially within dynamic environments, is paramount for mobile robotics. In recent years, DRL approaches have shown superior performance in dynamic obstacle avoidance. However, these learning-based approaches are often developed in specially designed simulation environments and are hard to test against conventional planning approaches. Furthermore, the integration and deployment of these approaches into real robotic platforms are not yet completely solved. In this paper, we present Arena-bench, a benchmark suite to train, test, and evaluate navigation planners on different robotic platforms within 3D environments. It provides tools to design and generate highly dynamic evaluation worlds, scenarios, and tasks for autonomous navigation and is fully integrated into the robot operating system. To demonstrate the functionalities of our suite, we trained a DRL agent on our platform and compared it against a variety of existing different model-based and learning-based navigation approaches on a variety of relevant metrics. Finally, we deployed the approaches towards real robots and demonstrated the reproducibility of the results. The code is publicly available at github.com/ignc-research/arena-bench.

cs.RO

Human-Following and -guiding in Crowded Environments using Semantic Deep-Reinforcement-Learning for Mobile Service Robots

Assistance robots have gained widespread attention in various industries such as logistics and human assistance. The tasks of guiding or following a human in a crowded environment such as airports or train stations to carry weight or goods is still an open problem. In these use cases, the robot is not only required to intelligently interact with humans, but also to navigate safely among crowds. Thus, especially highly dynamic environments pose a grand challenge due to the volatile behavior patterns and unpredictable movements of humans. In this paper, we propose a Deep-Reinforcement-Learning-based agent for human-guiding and -following tasks in crowded environments. Therefore, we incorporate semantic information to provide the agent with high-level information like the social states of humans, safety models, and class types. We evaluate our proposed approach against a benchmark approach without semantic information and demonstrated enhanced navigational safety and robustness. Moreover, we demonstrate that the agent could learn to adapt its behavior to humans, which improves the human-robot interaction significantly.

cs.RO

Imagination-augmented Navigation Based on 2D Laser Sensor Observations

Autonomous navigation of mobile robots is an essential task for various industries. Sensor data is crucial to ensure safe and reliable navigation. However, sensor observations are often limited by different factors. Imagination can assist to enhance the view and aid navigation in dangerous or unknown situations where only limited sensor observation is available. In this paper, we propose an imagination-enhanced navigation based on 2D semantic laser scan data. The system contains an imagination module, which can predict the entire occupied area of the object. The imagination module is trained in a supervised manner using a collected training dataset from a 2D simulator. Four different imagination models are trained, and the imagination results are evaluated. Subsequently, the imagination results are integrated into the local and global cost map to benefit the navigation procedure. The approach is validated on three different test maps, with seven different paths for each map. The quality and numeric results showed that the agent with the imagination module could generate more reliable paths without passing beneath the object, with the cost of a longer path and slower velocity.

cs.RO

Arena-Rosnav: Towards Deployment of Deep-Reinforcement-Learning-Based Obstacle Avoidance into Conventional Autonomous Navigation Systems

Recently, mobile robots have become important tools in various industries, especially in logistics. Deep reinforcement learning emerged as an alternative planning method to replace overly conservative approaches and promises more efficient and flexible navigation. However, deep reinforcement learning approaches are not suitable for long-range navigation due to their proneness to local minima and lack of long term memory, which hinders its widespread integration into industrial applications of mobile robotics. In this paper, we propose a navigation system incorporating deep-reinforcement-learning-based local planners into conventional navigation stacks for long-range navigation. Therefore, a framework for training and testing the deep reinforcement learning algorithms along with classic approaches is presented. We evaluated our deep-reinforcement-learning-enhanced navigation system against various conventional planners and found that our system outperforms them in terms of safety, efficiency and robustness.

cs.RO

Enhancing Navigational Safety in Crowded Environments using Semantic-Deep-Reinforcement-Learning-based Navigation

Intelligent navigation among social crowds is an essential aspect of mobile robotics for applications such as delivery, health care, or assistance. Deep Reinforcement Learning emerged as an alternative planning method to conservative approaches and promises more efficient and flexible navigation. However, in highly dynamic environments employing different kinds of obstacle classes, safe navigation still presents a grand challenge. In this paper, we propose a semantic Deep-reinforcement-learning-based navigation approach that teaches object-specific safety rules by considering high-level obstacle information. In particular, the agent learns object-specific behavior by contemplating the specific danger zones to enhance safety around vulnerable object classes. We tested the approach against a benchmark obstacle avoidance approach and found an increase in safety. Furthermore, we demonstrate that the agent could learn to navigate more safely by keeping an individual safety distance dependent on the semantic information.

cs.RO

All-in-One: A DRL-based Control Switch Combining State-of-the-art Navigation Planners

Autonomous navigation of mobile robots is an essential aspect in use cases such as delivery, assistance or logistics. Although traditional planning methods are well integrated into existing navigation systems, they struggle in highly dynamic environments. On the other hand, Deep-Reinforcement-Learning-based methods show superior performance in dynamic obstacle avoidance but are not suitable for long-range navigation and struggle with local minima. In this paper, we propose a Deep-Reinforcement-Learning-based control switch, which has the ability to select between different planning paradigms based solely on sensor data observations. Therefore, we develop an interface to efficiently operate multiple model-based, as well as learning-based local planners and integrate a variety of state-of-the-art planners to be selected by the control switch. Subsequently, we evaluate our approach against each planner individually and found improvements in navigation performance especially for highly dynamic scenarios. Our planner was able to prefer learning-based approaches in situations with a high number of obstacles while relying on the traditional model-based planners in long corridors or empty spaces.

cs.RO

Obstacle-aware Waypoint Generation for Long-range Guidance of Deep-Reinforcement-Learning-based Navigation Approaches

Navigation of mobile robots within crowded environments is an essential task in various use cases, such as delivery, health care, or logistics. Deep Reinforcement Learning (DRL) emerged as an alternative method to replace overly conservative approaches and promises more efficient and flexible navigation. However, Deep Reinforcement Learning is limited to local navigation due to its myopic nature. Previous research works proposed various ways to combine Deep Reinforcement Learning with conventional methods but a common problem is the complexity of highly dynamic environments due to the unpredictability of humans and other objects within the environment. In this paper, we propose a hierarchical waypoint generator, which considers moving obstacles and thus generates safer and more robust waypoints for Deep-Reinforcement-Learning-based local planners. Therefore, we utilize Delaunay Triangulation to encode obstacles and incorporate an extended hybrid A-Star approach to efficiently search for an optimal solution in the time-state space. We compared our waypoint generator against two baseline approaches and outperform them in terms of safety, efficiency, and robustness.

cs.RO