arXiv subjects

John Lygeros

Publications and source records attributed to John Lygeros.

At least 73 records · Page 4Linked to original sources

arXiv2024

Layer-to-Layer Melt Pool Control in Laser Powder Bed Fusion

Additive manufacturing processes are flexible and efficient technologies for producing complex geometries. However, ensuring reliability and repeatability is challenging due to the complex physics and various sources of uncertainty in the process. In this work, we investigate closed-loop control of the melt pool dimensions in a laser powder bed fusion (LPBF) process. We propose a trajectory optimization-based layer-to-layer controller that adjusts the laser power input to the next layer to track a desired melt pool depth and validate our controller by placing it in closed-loop high-fidelity multi-layer smoothed particle hydrodynamics simulator of a 2D LPBF process. Detailed numerical case studies demonstrate successful regulation of the melt pool depth on brick and overhang geometries and provide first of its kind results on the effectiveness of layer-to-layer input optimization for the LPBF process as well as detailed insight into the physics of the controlled process. Computational complexity and process performance results illustrate the method's effectiveness and provide an outlook for its implementation onto real systems.

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arXiv2024

Adaptive Economic Model Predictive Control for linear systems with performance guarantees

We present a model predictive control (MPC) formulation to directly optimize economic criteria for linear constrained systems subject to disturbances and uncertain model parameters. The proposed formulation combines a certainty equivalent economic MPC with a simple least-squares parameter adaptation. For the resulting adaptive economic MPC scheme, we derive strong asymptotic and transient performance guarantees. We provide a numerical example involving building temperature control and demonstrate performance benefits of online parameter adaptation.

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arXiv2024

Online Residual Learning from Offline Experts for Pedestrian Tracking

In this paper, we consider the problem of predicting unknown targets from data. We propose Online Residual Learning (ORL), a method that combines online adaptation with offline-trained predictions. At a lower level, we employ multiple offline predictions generated before or at the beginning of the prediction horizon. We augment every offline prediction by learning their respective residual error concerning the true target state online, using the recursive least squares algorithm. At a higher level, we treat the augmented lower-level predictors as experts, adopting the Prediction with Expert Advice framework. We utilize an adaptive softmax weighting scheme to form an aggregate prediction and provide guarantees for ORL in terms of regret. We employ ORL to boost performance in the setting of online pedestrian trajectory prediction. Based on data from the Stanford Drone Dataset, we show that ORL can demonstrate best-of-both-worlds performance.

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arXiv2024

Finite Sample Frequency Domain Identification

We study non-parametric frequency-domain system identification from a finite-sample perspective. We assume an open loop scenario where the excitation input is periodic and consider the Empirical Transfer Function Estimate (ETFE), where the goal is to estimate the frequency response at certain desired (evenly-spaced) frequencies, given input-output samples. We show that under sub-Gaussian colored noise (in time-domain) and stability assumptions, the ETFE estimates are concentrated around the true values. The error rate is of the order of $\mathcal{O}((d_{\mathrm{u}}+\sqrt{d_{\mathrm{u}}d_{\mathrm{y}}})\sqrt{M/N_{\mathrm{tot}}})$, where $N_{\mathrm{tot}}$ is the total number of samples, $M$ is the number of desired frequencies, and $d_{\mathrm{u}},\,d_{\mathrm{y}}$ are the dimensions of the input and output signals respectively. This rate remains valid for general irrational transfer functions and does not require a finite order state-space representation. By tuning $M$, we obtain a $N_{\mathrm{tot}}^{-1/3}$ finite-sample rate for learning the frequency response over all frequencies in the $ \mathcal{H}_{\infty}$ norm. Our result draws upon an extension of the Hanson-Wright inequality to semi-infinite matrices. We study the finite-sample behavior of ETFE in simulations.

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arXiv2024

Distributionally Robust Infinite-horizon Control: from a pool of samples to the design of dependable controllers

We study control of constrained linear systems with only partial statistical information about the uncertainty affecting the system dynamics and the sensor measurements. Specifically, given a finite collection of disturbance realizations drawn from a generic distribution, we consider the problem of designing a stabilizing control policy with provable safety and performance guarantees despite the mismatch between the empirical and true distributions. We capture this discrepancy using Wasserstein ambiguity sets, and we formulate a distributionally robust (DR) optimal control problem, which provides guarantees on the expected cost, safety, and stability of the system. To solve this problem, we first present new results for DR optimization of quadratic objectives using convex programming, showing that strong duality holds under mild conditions. Then, by combining our results with the system-level parametrization of linear feedback policies, we show that the design problem can be reduced to a semidefinite program. We present numerical simulations to validate the effectiveness of our approach and to highlight the value of empirical distributions for control design.

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arXiv2024

Regret Optimal Control for Uncertain Stochastic Systems

We consider control of uncertain linear time-varying stochastic systems from the perspective of regret minimization. Specifically, we focus on the problem of designing a feedback controller that minimizes the loss relative to a clairvoyant optimal policy that has foreknowledge of both the system dynamics and the exogenous disturbances. In this competitive framework, establishing robustness guarantees proves challenging as, differently from the case where the model is known, the clairvoyant optimal policy is not only inapplicable, but also impossible to compute without knowledge of the system parameters. To address this challenge, we embrace a scenario optimization approach, and we propose minimizing regret robustly over a finite set of randomly sampled system parameters. We prove that this policy optimization problem can be solved through semidefinite programming, and that the corresponding solution retains strong probabilistic out-of-sample regret guarantees in face of the uncertain dynamics. Our method naturally extends to include satisfaction of safety constraints with high probability. We validate our theoretical results and showcase the potential of our approach by means of numerical simulations.

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arXiv2024

In-situ Controller Autotuning by Bayesian Optimization for Closed-loop Feedback Control of Laser Powder Bed Fusion Process

Open-loop control of laser powder bed fusion (LPBF) additive manufacturing (AM) has enabled the production of complex, high-criticality parts for various industries. This method relies on static parameter sets from extensive experimentation and simulations, hoping they remain stable and defect-free in production. Closed-loop control of LPBF can further enhance process stability and reduce defects despite complex thermal histories, process noise, hardware drift, and unexpected perturbations. Controller performance depends on parameter tuning, traditionally a manual, expertise-driven process with no guarantee of optimal performance and limited transferability between systems. This study proposes Bayesian Optimization (BO) to automate in-layer controller tuning by leveraging LPBF's layer-to-layer repetitive nature. Two approaches are introduced: online tuning, adjusting parameters iteratively during the process, and offline tuning, conducted in a setup such as laser exposures on a bare metal plate. These methods are experimentally implemented on an in-layer PI controller, and the performance is investigated on two wedge geometries prone to overheating. Results show that BO effectively tunes controllers using either method, significantly reducing overheating in controlled wedge specimens compared to uncontrolled ones. This study presents the first printed parts controlled by an in-layer controller subjected to microstructural analysis. Findings reveal partial presence of lack-of-fusion porosities due to insufficient laser power assigned by the controller, highlighting a significant challenge for utilizing laser power controllers. In summary, BO presents a promising method for automatic in-layer controller tuning in LPBF, enhancing control precision and mitigating overheating in production parts.

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arXiv2024

Interconnection of (Q,S,R)-Dissipative Systems in Discrete Time

Discrete-time systems cannot be passive unless there is a direct feedthrough from the input to the output. For passivity-based control to be exploited nevertheless, some authors introduce virtual outputs, while others rely on continuous-time passivity and then apply discretization techniques that preserve passivity in discrete time. Here we argue that quadratic supply rates incorporate and extend the effect of virtual outputs, allowing one to exploit dissipativity properties directly in discrete time. We derive decentralized (Q,S,R)-dissipativity conditions for a set of nonlinear systems interconnected with arbitrary topology, so that the overall network is guaranteed to be stable. For linear systems, we develop dissipative control conditions that are linear in the supply rate matrices. To demonstrate the validity of our methods, we provide numerical examples in the context of islanded microgrids.

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arXiv2024

Predictive Linear Online Tracking for Unknown Targets

In this paper, we study the problem of online tracking in linear control systems, where the objective is to follow a moving target. Unlike classical tracking control, the target is unknown, non-stationary, and its state is revealed sequentially, thus, fitting the framework of online non-stochastic control. We consider the case of quadratic costs and propose a new algorithm, called predictive linear online tracking (PLOT). The algorithm uses recursive least squares with exponential forgetting to learn a time-varying dynamic model of the target. The learned model is used in the optimal policy under the framework of receding horizon control. We show the dynamic regret of PLOT scales with $\mathcal{O}(\sqrt{TV_T})$, where $V_T$ is the total variation of the target dynamics and $T$ is the time horizon. Unlike prior work, our theoretical results hold for non-stationary targets. We implement PLOT on a real quadrotor and provide open-source software, thus, showcasing one of the first successful applications of online control methods on real hardware.

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arXiv2024

Convergence guarantees for adaptive model predictive control with kinky inference

We analyze the convergence properties of a robust adaptive model predictive control algorithm used to control an unknown nonlinear system. We show that by employing a standard quadratic stabilizing cost function, and by recursively updating the nominal model through kinky inference, the resulting controller ensures convergence of the true system to the origin, despite the presence of model uncertainty. We illustrate our theoretical findings through a numerical simulation.

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arXiv2024

Data-Enabled Predictive Iterative Control

This work introduces the Data-Enabled Predictive iteRative Control (DeePRC) algorithm, a direct data-driven approach for iterative LTI systems. The DeePRC learns from previous iterations to improve its performance and achieves the optimal cost. By utilizing a tube-based variation of the DeePRC scheme, we propose a two-stage approach that enables safe active exploration using a left-kernel-based input disturbance design. This method generates informative trajectories to enrich the historical data, which extends the maximum achievable prediction horizon and leads to faster iteration convergence. In addition, we present an end-to-end formulation of the two-stage approach, integrating the disturbance design procedure into the planning phase. We showcase the effectiveness of the proposed algorithms on a numerical experiment.

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arXiv2024

Data-Driven Distributionally Robust System Level Synthesis

We present a novel approach for the control of uncertain, linear time-invariant systems, which are perturbed by potentially unbounded, additive disturbances. We propose a \emph{doubly robust} data-driven state-feedback controller to ensure reliable performance against both model mismatch and disturbance distribution uncertainty. Our controller, which leverages the System Level Synthesis parameterization, is designed as the solution to a distributionally robust finite-horizon optimal control problem. The goal is to minimize a cost function while satisfying constraints against the worst-case realization of the uncertainty, which is quantified using distributional ambiguity sets. The latter are defined as balls in the Wasserstein metric centered on the predictive empirical distribution computed from a set of collected trajectory data. By harnessing techniques from robust control and distributionally robust optimization, we characterize the distributional shift between the predictive and the actual closed-loop distributions, and highlight its dependency on the model mismatch and the uncertainty about the disturbance distribution. We also provide bounds on the number of samples required to achieve a desired confidence level and propose a tractable approximate formulation for the doubly robust data-driven controller. To demonstrate the effectiveness of our approach, we present a numerical example showcasing the performance of the proposed algorithm.

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arXiv2024

Randomized algorithms and PAC bounds for inverse reinforcement learning in continuous spaces

This work studies discrete-time discounted Markov decision processes with continuous state and action spaces and addresses the inverse problem of inferring a cost function from observed optimal behavior. We first consider the case in which we have access to the entire expert policy and characterize the set of solutions to the inverse problem by using occupation measures, linear duality, and complementary slackness conditions. To avoid trivial solutions and ill-posedness, we introduce a natural linear normalization constraint. This results in an infinite-dimensional linear feasibility problem, prompting a thorough analysis of its properties. Next, we use linear function approximators and adopt a randomized approach, namely the scenario approach and related probabilistic feasibility guarantees, to derive epsilon-optimal solutions for the inverse problem. We further discuss the sample complexity for a desired approximation accuracy. Finally, we deal with the more realistic case where we only have access to a finite set of expert demonstrations and a generative model and provide bounds on the error made when working with samples.

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arXiv2024

Joint Chance Constrained Optimal Control via Linear Programming

We establish a linear programming formulation for the solution of joint chance constrained optimal control problems over finite time horizons. The joint chance constraint may represent an invariance, reachability or reach-avoid specification that the trajectory must satisfy with a predefined probability. For finite state and action spaces, the solution is exact and our method computationally superior to approaches in the literature. For continuous state or action spaces, our linear programming formulation enables basis function approximations.

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arXiv2024

A Robust Optimization Approach to Network Control Using Local Information Exchange

Designing policies for a network of agents is typically done by formulating an optimization problem where each agent has access to state measurements of all the other agents in the network. Such policy designs with centralized information exchange result in optimization problems that are typically hard to solve, require establishing substantial communication links, and do not promote privacy since all information is shared among the agents. Designing policies based on arbitrary communication structures can lead to non-convex optimization problems which are typically NP-hard. In this work, we propose an optimization framework for decentralized policy designs. In contrast to the centralized information exchange, our approach requires only local communication exchange among the neighboring agents matching the physical coupling of the network. Thus, each agent only requires information from its direct neighbors, minimizing the need for excessive communication and promoting privacy amongst the agents. Using robust optimization techniques, we formulate a convex optimization problem with a loosely coupled structure that can be solved efficiently. We numerically demonstrate the efficacy of the proposed approach in energy management and supply chain applications. We show that the proposed approach leads to solutions that closely approximate those obtained by the centralized formulation only at a fraction of the computational effort.

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arXiv2024

Towards a Systems Theory of Algorithms

Traditionally, numerical algorithms are seen as isolated pieces of code confined to an {\em in silico} existence. However, this perspective is not appropriate for many modern computational approaches in control, learning, or optimization, wherein {\em in vivo} algorithms interact with their environment. Examples of such {\em open algorithms} include various real-time optimization-based control strategies, reinforcement learning, decision-making architectures, online optimization, and many more. Further, even {\em closed} algorithms in learning or optimization are increasingly abstracted in block diagrams with interacting dynamic modules and pipelines. In this opinion paper, we state our vision on a to-be-cultivated {\em systems theory of algorithms} and argue in favor of viewing algorithms as open dynamical systems interacting with other algorithms, physical systems, humans, or databases. Remarkably, the manifold tools developed under the umbrella of systems theory are well suited for addressing a range of challenges in the algorithmic domain. We survey various instances where the principles of algorithmic systems theory are being developed and outline pertinent modeling, analysis, and design challenges.

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arXiv2024

Performance-based Trajectory Optimization for Path Following Control Using Bayesian Optimization

Accurate positioning and fast traversal times determine the productivity in machining applications. This paper demonstrates a hierarchical contour control implementation for the increase of productivity in positioning systems. The high-level controller pre-optimizes the input to a low-level cascade controller, using a contouring predictive control approach. This control structure requires tuning of multiple parameters. We propose a sample-efficient tuning algorithm, where the performance metrics associated with the full geometry traversal are modelled as Gaussian processes and used to form the global cost and the constraints in a constrained Bayesian optimization algorithm. This approach enables the trade-off between fast traversal, high tracking accuracy, and suppression of vibrations in the system. The performance improvement is evaluated numerically when tuning different combinations of parameters. We demonstrate that tuning the parameters of the MPC contour-controller achieves the best performance in terms of time, tracking accuracy, and minimization of the vibrations in the system.

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arXiv2024

Adaptive Learning-based Model Predictive Control for Uncertain Interconnected Systems: A Set Membership Identification Approach

We propose a novel adaptive learning-based model predictive control (MPC) scheme for interconnected systems which can be decomposed into several smaller dynamically coupled subsystems with uncertain coupling. The proposed scheme is mainly divided into two main online phases; a learning phase and an adaptation phase. Set membership identification is used in the learning phase to learn an uncertainty set that contains the coupling strength using online data. In the adaptation phase, rigid tube-based robust MPC is used to compute the optimal predicted states and inputs. Besides computing the optimal trajectories, the MPC ingredients are adapted in the adaptation phase taking the learnt uncertainty set into account. These MPC ingredients include the prestabilizing controller, the rigid tube, the tightened constraints and the terminal ingredients. The recursive feasibility of the proposed scheme as well as the stability of the corresponding closed-loop system are discussed. The developed scheme is compared in simulations to existing schemes including robust, adaptive and learning-based MPC.

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