arXiv subjects

Marco Tognon

Publications and source records attributed to Marco Tognon.

At least 19 recordsLinked to original sources

arXiv2026

Aerial Layouting: Design and Control of a Compliant and Actuated End-Effector for Precise In-flight Marking on Ceilings

Aerial robots have demonstrated impressive feats of precise control, such as dynamic flight through openings or highly complex choreographies. Despite the accuracy needed for these tasks, there are problems that require levels of precision that are challenging to achieve today. One such problem is aerial interaction. Advances in aerial robot design and control have made such contact-based tasks possible and opened up research into challenging real-world tasks, including contact-based inspection. However, while centimetre accuracy is sufficient and achievable for inspection tasks, the positioning accuracy needed for other problems, such as layouting on construction sites or general push-and-slide tasks, is millimetres. To achieve such a high precision, we propose a new aerial system composed of an aerial vehicle equipped with a novel "smart" end-effector leveraging a stability-optimized Gough-Stewart mechanism. We present its design process and features incorporating the principles of compliance, multiple contact points, actuation, and self-containment. In experiments, we verify that the design choices made for our novel end-effector are necessary to obtain the desired positioning precision. Furthermore, we demonstrate that we can reliably mark lines on ceilings with millimetre accuracy without the need for precise modeling or sophisticated control of the aerial robot.

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arXiv2026

Sensitivity-Based Tube NMPC for Cooperative Aerial Structures Under Parametric Uncertainty

This paper presents a sensitivity-based tube Nonlinear Model Predictive Control (NMPC) framework for cooperative aerial chains under bounded parametric uncertainty. We consider a planar two-vehicle chain connected by rigid links, modeled with input-rate actuation to enforce slew-rate and magnitude limits on thrust and torque. Robustness to uncertainty in link mass, length, and inertia is achieved by propagating first-order parametric state sensitivities along the horizon and using them to compute online constraint-tightening margins. We robustify an inter-link separation constraint, implemented via a smooth cosine embedding, and thrust-magnitude bounds. The method is implemented in MATLAB and evaluated with boundary-hugging maneuvers and Monte-Carlo uncertainty sampling. Results show improved constraint margins under uncertainty with tracking performance comparable to nominal NMPC.

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arXiv2026

Domain-specific Hardware Acceleration for Model Predictive Path Integral Control

Accurately controlling a robotic system in real time is a challenging problem. To address this, the robotics community has adopted various algorithms, such as Model Predictive Control (MPC) and Model Predictive Path Integral (MPPI) control. The first is difficult to implement on non-linear systems such as unmanned aerial vehicles, whilst the second requires a heavy computational load. GPUs have been successfully used to accelerate MPPI implementations; however, their power consumption is often excessive for autonomous or unmanned targets, especially when battery-powered. On the other hand, custom designs, often implemented on FPGAs, have been proposed to accelerate robotic algorithms while consuming considerably less energy than their GPU (or CPU) implementation. However, no MPPI custom accelerator has been proposed so far. In this work, we present a hardware accelerator for MPPI control and simulate its execution. Results show that the MPPI custom accelerator allows more accurate trajectories than GPU-based MPPI implementations.

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arXiv2025

Agile and Cooperative Aerial Manipulation of a Cable-Suspended Load

Quadrotors can carry slung loads to hard-to-reach locations at high speed. Since a single quadrotor has limited payload capacities, using a team of quadrotors to collaboratively manipulate a heavy object is a scalable and promising solution. However, existing control algorithms for multi-lifting systems only enable low-speed and low-acceleration operations due to the complex dynamic coupling between quadrotors and the load, limiting their use in time-critical missions such as search and rescue. In this work, we present a solution to significantly enhance the agility of cable-suspended multi-lifting systems. Unlike traditional cascaded solutions, we introduce a trajectory-based framework that solves the whole-body kinodynamic motion planning problem online, accounting for the dynamic coupling effects and constraints between the quadrotors and the load. The planned trajectory is provided to the quadrotors as a reference in a receding-horizon fashion and is tracked by an onboard controller that observes and compensates for the cable tension. Real-world experiments demonstrate that our framework can achieve at least eight times greater acceleration than state-of-the-art methods to follow agile trajectories. Our method can even perform complex maneuvers such as flying through narrow passages at high speed. Additionally, it exhibits high robustness against load uncertainties and does not require adding any sensors to the load, demonstrating strong practicality.

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arXiv2024

Evaluation of Human-Robot Interfaces based on 2D/3D Visual and Haptic Feedback for Aerial Manipulation

Most telemanipulation systems for aerial robots provide the operator with only 2D screen visual information. The lack of richer information about the robot's status and environment can limit human awareness and, in turn, task performance. While the pilot's experience can often compensate for this reduced flow of information, providing richer feedback is expected to reduce the cognitive workload and offer a more intuitive experience overall. This work aims to understand the significance of providing additional pieces of information during aerial telemanipulation, namely (i) 3D immersive visual feedback about the robot's surroundings through mixed reality (MR) and (ii) 3D haptic feedback about the robot interaction with the environment. To do so, we developed a human-robot interface able to provide this information. First, we demonstrate its potential in a real-world manipulation task requiring sub-centimeter-level accuracy. Then, we evaluate the individual effect of MR vision and haptic feedback on both dexterity and workload through a human subjects study involving a virtual block transportation task. Results show that both 3D MR vision and haptic feedback improve the operator's dexterity in the considered teleoperated aerial interaction tasks. Nevertheless, pilot experience remains the most significant factor.

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arXiv2024

Enhancing Sliding Performance with Aerial Robots: Analysis and Solutions for Non-Actuated Multi-Wheel Configurations

Sliding tasks performed by aerial robots are valuable for inspection and simple maintenance tasks at height, such as non-destructive testing and painting. Although various end-effector designs have been used for such tasks, non-actuated wheel configurations are more frequently applied thanks to their rolling capability for sliding motion, mechanical simplicity, and lightweight design. Moreover, a non-actuated multi-wheel (more than one wheel) configuration in the end-effector design allows the placement of additional equipment e.g., sensors and tools in the center of the end-effector tip for applications. However, there is still a lack of studies on crucial contact conditions during sliding using aerial robots with such an end-effector design. In this article, we investigate the key challenges associated with sliding operations using aerial robots equipped with multiple non-actuated wheels through in-depth analysis grounded in physical experiments. The experimental data is used to create a simulator that closely captures real-world conditions. We propose solutions from both mechanical design and control perspectives to improve the sliding performance of aerial robots. From a mechanical standpoint, design guidelines are derived from experimental data. From a control perspective, we introduce a novel pressure-sensing-based control framework that ensures reliable task execution, even during sliding maneuvers. The effectiveness and robustness of the proposed approaches are then validated and compared using the built simulator, particularly in high-risk scenarios.

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arXiv2024

Passive Aligning Physical Interaction of Fully-Actuated Aerial Vehicles for Pushing Tasks

Recently, the utilization of aerial manipulators for performing pushing tasks in non-destructive testing (NDT) applications has seen significant growth. Such operations entail physical interactions between the aerial robotic system and the environment. End-effectors with multiple contact points are often used for placing NDT sensors in contact with a surface to be inspected. Aligning the NDT sensor and the work surface while preserving contact, requires that all available contact points at the end-effector tip are in contact with the work surface. With a standard full-pose controller, attitude errors often occur due to perturbations caused by modeling uncertainties, sensor noise, and environmental uncertainties. Even small attitude errors can cause a loss of contact points between the end-effector tip and the work surface. To preserve full alignment amidst these uncertainties, we propose a control strategy which selectively deactivates angular motion control and enables direct force control in specific directions. In particular, we derive two essential conditions to be met, such that the robot can passively align with flat work surfaces achieving full alignment through the rotation along non-actively controlled axes. Additionally, these conditions serve as hardware design and control guidelines for effectively integrating the proposed control method for practical usage. Real world experiments are conducted to validate both the control design and the guidelines.

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arXiv2024

Geranos: a Novel Tilted-Rotors Aerial Robot for the Transportation of Poles

In challenging terrains, constructing structures such as antennas and cable-car masts often requires the use of helicopters to transport loads via ropes. The swinging of the load, exacerbated by wind, impairs positioning accuracy, therefore necessitating precise manual placement by ground crews. This increases costs and risk of injuries. Challenging this paradigm, we present Geranos: a specialized multirotor Unmanned Aerial Vehicle (UAV) designed to enhance aerial transportation and assembly. Geranos demonstrates exceptional prowess in accurately positioning vertical poles, achieving this through an innovative integration of load transport and precision. Its unique ring design mitigates the impact of high pole inertia, while a lightweight two-part grasping mechanism ensures secure load attachment without active force. With four primary propellers countering gravity and four auxiliary ones enhancing lateral precision, Geranos achieves comprehensive position and attitude control around hovering. Our experimental demonstration mimicking antenna/cable-car mast installations showcases Geranos ability in stacking poles (3 kg, 2 m long) with remarkable sub-5 cm placement accuracy, without the need of human manual intervention.

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arXiv2023

Learning to Open Doors with an Aerial Manipulator

The field of aerial manipulation has seen rapid advances, transitioning from push-and-slide tasks to interaction with articulated objects. So far, when more complex actions are performed, the motion trajectory is usually handcrafted or a result of online optimization methods like Model Predictive Control (MPC) or Model Predictive Path Integral (MPPI) control. However, these methods rely on heuristics or model simplifications to efficiently run on onboard hardware, producing results in acceptable amounts of time. Moreover, they can be sensitive to disturbances and differences between the real environment and its simulated counterpart. In this work, we propose a Reinforcement Learning (RL) approach to learn motion behaviors for a manipulation task while producing policies that are robust to disturbances and modeling errors. Specifically, we train a policy to perform a door-opening task with an Omnidirectional Micro Aerial Vehicle (OMAV). The policy is trained in a physics simulator and experiments are presented both in simulation and running onboard the real platform, investigating the simulation to real world transfer. We compare our method against a state-of-the-art MPPI solution, showing a considerable increase in robustness and speed.

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arXiv2023

Equilibria, Stability, and Sensitivity for the Aerial Suspended Beam Robotic System subject to Parameter Uncertainty

This work studies how parametric uncertainties affect the cooperative manipulation of a cable-suspended beam-shaped load by means of two aerial robots not explicitly communicating with each other. In particular, the work sheds light on the impact of the uncertain knowledge of the model parameters available to an established communication-less force-based controller. First, we find the closed-loop equilibrium configurations in the presence of the aforementioned uncertainties, and then we study their stability. Hence, we show the fundamental role played in the robustness of the load attitude control by the internal force induced in the manipulated object by non-vertical cables. Furthermore, we formally study the sensitivity of the attitude error to such parametric variations, and we provide a method to act on the load position error in the presence of the uncertainties. Eventually, we validate the results through an extensive set of numerical tests in a realistic simulation environment including underactuated aerial vehicles and sagging-prone cables, and through hardware experiments.

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arXiv2023

Design and Control of a Micro Overactuated Aerial Robot with an Origami Delta Manipulator

This work presents the mechanical design and control of a novel small-size and lightweight Micro Aerial Vehicle (MAV) for aerial manipulation. To our knowledge, with a total take-off mass of only 2.0 kg, the proposed system is the most lightweight Aerial Manipulator (AM) that has 8-DOF independently controllable: 5 for the aerial platform and 3 for the articulated arm. We designed the robot to be fully-actuated in the body forward direction. This allows independent pitching and instantaneous force generation, improving the platform's performance during physical interaction. The robotic arm is an origami delta manipulator driven by three servomotors, enabling active motion compensation at the end-effector. Its composite multimaterial links help reduce the weight, while their flexibility allow for compliant aerial interaction with the environment. In particular, the arm's stiffness can be changed according to its configuration. We provide an in depth discussion of the system design and characterize the stiffness of the delta arm. A control architecture to deal with the platform's overactuation while exploiting the delta arm is presented. Its capabilities are experimentally illustrated both in free flight and physical interaction, highlighting advantages and disadvantages of the origami's folding mechanism.

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arXiv2022

Learning Variable Impedance Control for Aerial Sliding on Uneven Heterogeneous Surfaces by Proprioceptive and Tactile Sensing

The recent development of novel aerial vehicles capable of physically interacting with the environment leads to new applications such as contact-based inspection. These tasks require the robotic system to exchange forces with partially-known environments, which may contain uncertainties including unknown spatially-varying friction properties and discontinuous variations of the surface geometry. Finding a control strategy that is robust against these environmental uncertainties remains an open challenge. This paper presents a learning-based adaptive control strategy for aerial sliding tasks. In particular, the gains of a standard impedance controller are adjusted in real-time by a policy based on the current control signals, proprioceptive measurements, and tactile sensing. This policy is trained in simulation with simplified actuator dynamics in a student-teacher learning setup. The real-world performance of the proposed approach is verified using a tilt-arm omnidirectional flying vehicle. The proposed controller structure combines data-driven and model-based control methods, enabling our approach to successfully transfer directly and without adaptation from simulation to the real platform. Compared to fine-tuned state of the art interaction control methods we achieve reduced tracking error and improved disturbance rejection.

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arXiv2022

MPC with Learned Residual Dynamics with Application on Omnidirectional MAVs

The growing field of aerial manipulation often relies on fully actuated or omnidirectional micro aerial vehicles (OMAVs) which can apply arbitrary forces and torques while in contact with the environment. Control methods are usually based on model-free approaches, separating a high-level wrench controller from an actuator allocation. If necessary, disturbances are rejected by online disturbance observers. However, while being general, this approach often produces sub-optimal control commands and cannot incorporate constraints given by the platform design. We present two model-based approaches to control OMAVs for the task of trajectory tracking while rejecting disturbances. The first one optimizes wrench commands and compensates model errors by a model learned from experimental data. The second one optimizes low-level actuator commands, allowing to exploit an allocation nullspace and to consider constraints given by the actuator hardware. The efficacy and real-time feasibility of both approaches is shown and evaluated in real-world experiments.

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arXiv2022

Power-based Safety Layer for Aerial Vehicles in Physical Interaction using Lyapunov Exponents

As the performance of autonomous systems increases, safety concerns arise, especially when operating in non-structured environments. To deal with these concerns, this work presents a safety layer for mechanical systems that detects and responds to unstable dynamics caused by external disturbances. The safety layer is implemented independently and on top of already present nominal controllers, like pose or wrench tracking, and limits power flow when the system's response would lead to instability. This approach is based on the computation of the Largest Lyapunov Exponent (LLE) of the system's error dynamics, which represent a measure of the dynamics' divergence or convergence rate. By actively computing this metric, divergent and possibly dangerous system behaviors can be promptly detected. The LLE is then used in combination with Control Barrier Functions (CBFs) to impose power limit constraints on a jerk controlled system. The proposed architecture is experimentally validated on an Omnidirectional Micro Aerial Vehicle (OMAV) both in free flight and interaction tasks.

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arXiv2022

Energy Tank-Based Policies for Robust Aerial Physical Interaction with Moving Objects

Although manipulation capabilities of aerial robots greatly improved in the last decade, only few works addressed the problem of aerial physical interaction with dynamic environments, proposing strongly model-based approaches. However, in real scenarios, modeling the environment with high accuracy is often impossible. In this work we aim at developing a control framework for OMAVs for reliable physical interaction tasks with articulated and movable objects in the presence of possibly unforeseen disturbances, and without relying on an accurate model of the environment. Inspired by previous applications of energy-based controllers for physical interaction, we propose a passivity-based impedance and wrench tracking controller in combination with a momentum-based wrench estimator. This is combined with an energy-tank framework to guarantee the stability of the system, while energy and power flow-based adaptation policies are deployed to enable safe interaction with any type of passive environment. The control framework provides formal guarantees of stability, which is validated in practice considering the challenging task of pushing a cart of unknown mass, moving on a surface of unknown friction, as well as subjected to unknown disturbances. For this scenario, we present, evaluate and discuss three different policies.

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arXiv2022

Towards 6DoF Bilateral Teleoperation of an Omnidirectional Aerial Vehicle for Aerial Physical Interaction

Bilateral teleoperation offers an intriguing solution towards shared autonomy with aerial vehicles in contact-based inspection and manipulation tasks. Omnidirectional aerial robots allow for full pose operations, making them particularly attractive in such tasks. Naturally, the question arises whether standard bilateral teleoperation methodologies are suitable for use with these vehicles. In this work, a fully decoupled 6DoF bilateral teleoperation framework for aerial physical interaction is designed and tested for the first time. The method is based on the well established rate control, recentering and interaction force feedback policy. However, practical experiments evince the difficulty of performing decoupled motions in a single axis only. As such, this work shows that the trivial extension of standard methods is insufficient for omnidirectional teleoperation, due to the operators physical inability to properly decouple all input DoFs. This suggests that further studies on enhanced haptic feedback are necessary.

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arXiv2022

Human-State-Aware Controller for a Tethered Aerial Robot Guiding a Human by Physical Interaction

With the rapid development of Aerial Physical Interaction, the possibility to have aerial robots physically interacting with humans is attracting a growing interest. In one of our previous works, we considered one of the first systems in which a human is physically connected to an aerial vehicle by a cable. There, we developed a compliant controller that allows the robot to pull the human toward a desired position using forces only as an indirect communication-channel. However, this controller is based on the robot-state only, which makes the system not adaptable to the human behavior, and in particular to their walking speed. This reduces the effectiveness and comfort of the guidance when the human is still far from the desired point. In this paper, we formally analyze the problem and propose a human-state-aware controller that includes a human`s velocity feedback. We theoretically prove and experimentally show that this method provides a more consistent guiding force which enhances the guiding experience.

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arXiv2021

Control of over-redundant cooperative manipulation via sampled communication

In this work we consider the problem of mobile robots that need to manipulate/transport an object via cables or robotic arms. We consider the scenario where the number of manipulating robots is redundant, i.e. a desired object configuration can be obtained by different configurations of the robots. The objective of this work is to show that communication can be used to implement cooperative local feedback controllers in the robots to improve disturbance rejection and reduce structural stress in the object. In particular we consider the realistic scenario where measurements are sampled and transmitted over wireless, and the sampling period is comparable with the system dynamics time constants. We first propose a kinematic model which is consistent with the overall systems dynamics under high-gain control and then we provide sufficient conditions for the exponential stability and monotonic decrease of the configuration error under different norms. Finally, we test the proposed controllers on the full dynamical systems showing the benefit of local communication.

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