arXiv subjects

Robert K. Katzschmann

Publications and source records attributed to Robert K. Katzschmann.

At least 37 records · Page 2Linked to original sources

arXiv2025

SORS: A Modular, High-Fidelity Simulator for Soft Robots

The deployment of complex soft robots in multiphysics environments requires advanced simulation frameworks that not only capture interactions between different types of material, but also translate accurately to real-world performance. Soft robots pose unique modeling challenges due to their large nonlinear deformations, material incompressibility, and contact interactions, which complicate both numerical stability and physical accuracy. Despite recent progress, robotic simulators often struggle with modeling such phenomena in a scalable and application-relevant manner. We present SORS (Soft Over Rigid Simulator), a versatile, high-fidelity simulator designed to handle these complexities for soft robot applications. Our energy-based framework, built on the finite element method, allows modular extensions, enabling the inclusion of custom-designed material and actuation models. To ensure physically consistent contact handling, we integrate a constrained nonlinear optimization based on sequential quadratic programming, allowing for stable and accurate modeling of contact phenomena. We validate our simulator through a diverse set of real-world experiments, which include cantilever deflection, pressure-actuation of a soft robotic arm, and contact interactions from the PokeFlex dataset. In addition, we showcase the potential of our framework for control optimization of a soft robotic leg. These tests confirm that our simulator can capture both fundamental material behavior and complex actuation dynamics with high physical fidelity. By bridging the sim-to-real gap in these challenging domains, our approach provides a validated tool for prototyping next-generation soft robots, filling the gap of extensibility, fidelity, and usability in the soft robotic ecosystem.

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arXiv2025

An Open-Source Soft Robotic Platform for Autonomous Aerial Manipulation in the Wild

Aerial manipulation combines the versatility and speed of flying platforms with the functional capabilities of mobile manipulation, which presents significant challenges due to the need for precise localization and control. Traditionally, researchers have relied on offboard perception systems, which are limited to expensive and impractical specially equipped indoor environments. In this work, we introduce a novel platform for autonomous aerial manipulation that exclusively utilizes onboard perception systems. Our platform can perform aerial manipulation in various indoor and outdoor environments without depending on external perception systems. Our experimental results demonstrate the platform's ability to autonomously grasp various objects in diverse settings. This advancement significantly improves the scalability and practicality of aerial manipulation applications by eliminating the need for costly tracking solutions. To accelerate future research, we open source our ROS 2 software stack and custom hardware design, making our contributions accessible to the broader research community.

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arXiv2025

MAPLE: Encoding Dexterous Robotic Manipulation Priors Learned From Egocentric Videos

Large-scale egocentric video datasets capture diverse human activities across a wide range of scenarios, offering rich and detailed insights into how humans interact with objects, especially those that require fine-grained dexterous control. Such complex, dexterous skills with precise controls are crucial for many robotic manipulation tasks, yet are often insufficiently addressed by traditional data-driven approaches to robotic manipulation. To address this gap, we leverage manipulation priors learned from large-scale egocentric video datasets to improve policy learning for dexterous robotic manipulation tasks. We present MAPLE, a novel method for dexterous robotic manipulation that learns features to predict object contact points and detailed hand poses at the moment of contact from egocentric images. We then use the learned features to train policies for downstream manipulation tasks. Experimental results demonstrate the effectiveness of MAPLE across 4 existing simulation benchmarks, as well as a newly designed set of 4 challenging simulation tasks requiring fine-grained object control and complex dexterous skills. The benefits of MAPLE are further highlighted in real-world experiments using a 17 DoF dexterous robotic hand, whereas the simultaneous evaluation across both simulation and real-world experiments has remained underexplored in prior work. We additionally showcase the efficacy of our model on an egocentric contact point prediction task, validating its usefulness beyond dexterous manipulation policy learning.

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arXiv2025

Replicating Human Anatomy with Vision Controlled Jetting -- A Pneumatic Musculoskeletal Hand and Forearm

The functional replication and actuation of complex structures inspired by nature is a longstanding goal for humanity. Creating such complex structures combining soft and rigid features and actuating them with artificial muscles would further our understanding of natural kinematic structures. We printed a biomimetic hand in a single print process comprised of a rigid skeleton, soft joint capsules, tendons, and printed touch sensors. We showed it's actuation using electric motors. In this work, we expand on this work by adding a forearm that is also closely modeled after the human anatomy and replacing the hand's motors with 22 independently controlled pneumatic artificial muscles (PAMs). Our thin, high-strain (up to 30.1%) PAMs match the performance of state-of-the-art artificial muscles at a lower cost. The system showcases human-like dexterity with independent finger movements, demonstrating successful grasping of various objects, ranging from a small, lightweight coin to a large can of 272g in weight. The performance evaluation, based on fingertip and grasping forces along with finger joint range of motion, highlights the system's potential.

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arXiv2025

Learning Soft Robotic Dynamics with Active Exploration

Soft robots offer unmatched adaptability and safety in unstructured environments, yet their compliant, high-dimensional, and nonlinear dynamics make modeling for control notoriously difficult. Existing data-driven approaches often fail to generalize, constrained by narrowly focused task demonstrations or inefficient random exploration. We introduce SoftAE, an uncertainty-aware active exploration framework that autonomously learns task-agnostic and generalizable dynamics models of soft robotic systems. SoftAE employs probabilistic ensemble models to estimate epistemic uncertainty and actively guides exploration toward underrepresented regions of the state-action space, achieving efficient coverage of diverse behaviors without task-specific supervision. We evaluate SoftAE on three simulated soft robotic platforms -- a continuum arm, an articulated fish in fluid, and a musculoskeletal leg with hybrid actuation -- and on a pneumatically actuated continuum soft arm in the real world. Compared with random exploration and task-specific model-based reinforcement learning, SoftAE produces more accurate dynamics models, enables superior zero-shot control on unseen tasks, and maintains robustness under sensing noise, actuation delays, and nonlinear material effects. These results demonstrate that uncertainty-driven active exploration can yield scalable, reusable dynamics models across diverse soft robotic morphologies, representing a step toward more autonomous, adaptable, and data-efficient control in compliant robots.

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arXiv2025

Vision-Based Online Key Point Estimation of Deformable Robots

The precise control of soft and continuum robots requires knowledge of their shape, which has, in contrast to classical rigid robots, infinite degrees of freedom. To partially reconstruct the shape, proprioceptive techniques use built-in sensors resulting in inaccurate results and increased fabrication complexity. Exteroceptive methods so far rely on expensive tracking systems with reflective markers placed on all components, which are infeasible for deformable robots interacting with the environment due to marker occlusion and damage. Here, a regression approach is presented for 3D key point estimation using a convolutional neural network. The proposed approach takes advantage of data-driven supervised learning and is capable of online marker-less estimation during inference. Two images of a robotic system are taken simultaneously at 25 Hz from two different perspectives, and are fed to the network, which returns for each pair the parameterized key point or PCC shape representations. The proposed approach outperforms marker-less state-of-the-art methods by a maximum of 4.5% in estimation accuracy while at the same time being more robust and requiring no prior knowledge of the shape. Online evaluations on two types of soft robotic arms and a soft robotic fish demonstrate our method's accuracy and versatility on highly deformable systems.

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arXiv2025

Beyond Anthropomorphism: Enhancing Grasping and Eliminating a Degree of Freedom by Fusing the Abduction of Digits Four and Five

This paper presents the SABD hand, a 16-degree-of-freedom (DoF) robotic hand that departs from purely anthropomorphic designs to achieve an expanded grasp envelope, enable manipulation poses beyond human capability, and reduce the required number of actuators. This is achieved by combining the adduction/abduction (Add/Abd) joint of digits four and five into a single joint with a large range of motion. The combined joint increases the workspace of the digits by 400% and reduces the required DoFs while retaining dexterity. Experimental results demonstrate that the combined Add/Abd joint enables the hand to grasp objects with a side distance of up to 200 mm. Reinforcement learning-based investigations show that the design enables grasping policies that are effective not only for handling larger objects but also for achieving enhanced grasp stability. In teleoperated trials, the hand successfully performed 86% of attempted grasps on suitable YCB objects, including challenging non-anthropomorphic configurations. These findings validate the design's ability to enhance grasp stability, flexibility, and dexterous manipulation without added complexity, making it well-suited for a wide range of applications. A supplementary video is available at https://youtu.be/P3jRts46o4s .

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arXiv2025

ORCA: An Open-Source, Reliable, Cost-Effective, Anthropomorphic Robotic Hand for Uninterrupted Dexterous Task Learning

General-purpose robots should possess human-like dexterity and agility to perform tasks with the same versatility as us. A human-like form factor further enables the use of vast datasets of human-hand interactions. However, the primary bottleneck in dexterous manipulation lies not only in software but arguably even more in hardware. Robotic hands that approach human capabilities are often prohibitively expensive, bulky, or require enterprise-level maintenance, limiting their accessibility for broader research and practical applications. What if the research community could get started with reliable dexterous hands within a day? We present the open-source ORCA hand, a reliable and anthropomorphic 17-DoF tendon-driven robotic hand with integrated tactile sensors, fully assembled in less than eight hours and built for a material cost below 2,000 CHF. We showcase ORCA's key design features such as popping joints, auto-calibration, and tensioning systems that significantly reduce complexity while increasing reliability, accuracy, and robustness. We benchmark the ORCA hand across a variety of tasks, ranging from teleoperation and imitation learning to zero-shot sim-to-real reinforcement learning. Furthermore, we demonstrate its durability, withstanding more than 10,000 continuous operation cycles - equivalent to approximately 20 hours - without hardware failure, the only constraint being the duration of the experiment itself. Video is here: https://youtu.be/kUbPSYMmOds. Design files, source code, and documentation are available at https://srl.ethz.ch/orcahand.

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arXiv2025

Stretchable Electrohydraulic Artificial Muscle for Full Motion Ranges in Musculoskeletal Antagonistic Joints

Artificial muscles play a crucial role in musculoskeletal robotics and prosthetics to approximate the force-generating functionality of biological muscle. However, current artificial muscle systems are typically limited to either contraction or extension, not both. This limitation hinders the development of fully functional artificial musculoskeletal systems. We address this challenge by introducing an artificial antagonistic muscle system capable of both contraction and extension. Our design integrates non-stretchable electrohydraulic soft actuators (HASELs) with electrostatic clutches within an antagonistic musculoskeletal framework. This configuration enables an antagonistic joint to achieve a full range of motion without displacement loss due to tendon slack. We implement a synchronization method to coordinate muscle and clutch units, ensuring smooth motion profiles and speeds. This approach facilitates seamless transitions between antagonistic muscles at operational frequencies of up to 3.2 Hz. While our prototype utilizes electrohydraulic actuators, this muscle-clutch concept is adaptable to other non-stretchable artificial muscles, such as McKibben actuators, expanding their capability for extension and full range of motion in antagonistic setups. Our design represents a significant advancement in the development of fundamental components for more functional and efficient artificial musculoskeletal systems, bringing their capabilities closer to those of their biological counterparts.

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arXiv2025

Sampling-Based Model Predictive Control for Dexterous Manipulation on a Biomimetic Tendon-Driven Hand

Biomimetic and compliant robotic hands offer the potential for human-like dexterity, but controlling them is challenging due to high dimensionality, complex contact interactions, and uncertainties in state estimation. Sampling-based model predictive control (MPC), using a physics simulator as the dynamics model, is a promising approach for generating contact-rich behavior. However, sampling-based MPC has yet to be evaluated on physical (non-simulated) robotic hands, particularly on compliant hands with state uncertainties. We present the first successful demonstration of in-hand manipulation on a physical biomimetic tendon-driven robot hand using sampling-based MPC. While sampling-based MPC does not require lengthy training cycles like reinforcement learning approaches, it still necessitates adapting the task-specific objective function to ensure robust behavior execution on physical hardware. To adapt the objective function, we integrate a visual language model (VLM) with a real-time optimizer (MuJoCo MPC). We provide the VLM with a high-level human language description of the task and a video of the hand's current behavior. The VLM gradually adapts the objective function, allowing for efficient behavior generation, with each iteration taking less than two minutes. We show the feasibility of ball rolling, flipping, and catching using both simulated and physical robot hands. Our results demonstrate that sampling-based MPC is a promising approach for generating dexterous manipulation skills on biomimetic hands without extensive training cycles.

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arXiv2025

mimic-one: a Scalable Model Recipe for General Purpose Robot Dexterity

We present a diffusion-based model recipe for real-world control of a highly dexterous humanoid robotic hand, designed for sample-efficient learning and smooth fine-motor action inference. Our system features a newly designed 16-DoF tendon-driven hand, equipped with wide angle wrist cameras and mounted on a Franka Emika Panda arm. We develop a versatile teleoperation pipeline and data collection protocol using both glove-based and VR interfaces, enabling high-quality data collection across diverse tasks such as pick and place, item sorting and assembly insertion. Leveraging high-frequency generative control, we train end-to-end policies from raw sensory inputs, enabling smooth, self-correcting motions in complex manipulation scenarios. Real-world evaluations demonstrate up to 93.3% out of distribution success rates, with up to a +33.3% performance boost due to emergent self-correcting behaviors, while also revealing scaling trends in policy performance. Our results advance the state-of-the-art in dexterous robotic manipulation through a fully integrated, practical approach to hardware, learning, and real-world deployment.

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arXiv2025

Model-Based Capacitive Touch Sensing in Soft Robotics: Achieving Robust Tactile Interactions for Artistic Applications

In this paper, we present a touch technology to achieve tactile interactivity for human-robot interaction (HRI) in soft robotics. By combining a capacitive touch sensor with an online solid mechanics simulation provided by the SOFA framework, contact detection is achieved for arbitrary shapes. Furthermore, the implementation of the capacitive touch technology presented here is selectively sensitive to human touch (conductive objects), while it is largely unaffected by the deformations created by the pneumatic actuation of our soft robot. Multi-touch interactions are also possible. We evaluated our approach with an organic soft robotics sculpture that was created by a visual artist. In particular, we evaluate that the touch localization capabilities are robust under the deformation of the device. We discuss the potential this approach has for the arts and entertainment as well as other domains.

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arXiv2025

PokeFlex: A Real-World Dataset of Volumetric Deformable Objects for Robotics

Data-driven methods have shown great potential in solving challenging manipulation tasks; however, their application in the domain of deformable objects has been constrained, in part, by the lack of data. To address this lack, we propose PokeFlex, a dataset featuring real-world multimodal data that is paired and annotated. The modalities include 3D textured meshes, point clouds, RGB images, and depth maps. Such data can be leveraged for several downstream tasks, such as online 3D mesh reconstruction, and it can potentially enable underexplored applications such as the real-world deployment of traditional control methods based on mesh simulations. To deal with the challenges posed by real-world 3D mesh reconstruction, we leverage a professional volumetric capture system that allows complete 360° reconstruction. PokeFlex consists of 18 deformable objects with varying stiffness and shapes. Deformations are generated by dropping objects onto a flat surface or by poking the objects with a robot arm. Interaction wrenches and contact locations are also reported for the latter case. Using different data modalities, we demonstrated a use case for our dataset training models that, given the novelty of the multimodal nature of Pokeflex, constitute the state-of-the-art in multi-object online template-based mesh reconstruction from multimodal data, to the best of our knowledge. We refer the reader to our website ( https://pokeflex-dataset.github.io/ ) for further demos and examples.

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arXiv2024

Rotograb: Combining Biomimetic Hands with Industrial Grippers using a Rotating Thumb

The development of robotic grippers and hands for automation aims to emulate human dexterity without sacrificing the efficiency of industrial grippers. This study introduces Rotograb, a tendon-actuated robotic hand featuring a novel rotating thumb. The aim is to combine the dexterity of human hands with the efficiency of industrial grippers. The rotating thumb enlarges the workspace and allows in-hand manipulation. A novel joint design minimizes movement interference and simplifies kinematics, using a cutout for tendon routing. We integrate teleoperation, using a depth camera for real-time tracking and autonomous manipulation powered by reinforcement learning with proximal policy optimization. Experimental evaluations demonstrate that Rotograb's rotating thumb greatly improves both operational versatility and workspace. It can handle various grasping and manipulation tasks with objects from the YCB dataset, with particularly good results when rotating objects within its grasp. Rotograb represents a notable step towards bridging the capability gap between human hands and industrial grippers. The tendon-routing and thumb-rotating mechanisms allow for a new level of control and dexterity. Integrating teleoperation and autonomous learning underscores Rotograb's adaptability and sophistication, promising substantial advancements in both robotics research and practical applications.

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arXiv2024

VQ-ACE: Efficient Policy Search for Dexterous Robotic Manipulation via Action Chunking Embedding

Dexterous robotic manipulation remains a significant challenge due to the high dimensionality and complexity of hand movements required for tasks like in-hand manipulation and object grasping. This paper addresses this issue by introducing Vector Quantized Action Chunking Embedding (VQ-ACE), a novel framework that compresses human hand motion into a quantized latent space, significantly reducing the action space's dimensionality while preserving key motion characteristics. By integrating VQ-ACE with both Model Predictive Control (MPC) and Reinforcement Learning (RL), we enable more efficient exploration and policy learning in dexterous manipulation tasks using a biomimetic robotic hand. Our results show that latent space sampling with MPC produces more human-like behavior in tasks such as Ball Rolling and Object Picking, leading to higher task success rates and reduced control costs. For RL, action chunking accelerates learning and improves exploration, demonstrated through faster convergence in tasks like cube stacking and in-hand cube reorientation. These findings suggest that VQ-ACE offers a scalable and effective solution for robotic manipulation tasks involving complex, high-dimensional state spaces, contributing to more natural and adaptable robotic systems.

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arXiv2024

PokeFlex: Towards a Real-World Dataset of Deformable Objects for Robotic Manipulation

Advancing robotic manipulation of deformable objects can enable automation of repetitive tasks across multiple industries, from food processing to textiles and healthcare. Yet robots struggle with the high dimensionality of deformable objects and their complex dynamics. While data-driven methods have shown potential for solving manipulation tasks, their application in the domain of deformable objects has been constrained by the lack of data. To address this, we propose PokeFlex, a pilot dataset featuring real-world 3D mesh data of actively deformed objects, together with the corresponding forces and torques applied by a robotic arm, using a simple poking strategy. Deformations are captured with a professional volumetric capture system that allows for complete 360-degree reconstruction. The PokeFlex dataset consists of five deformable objects with varying stiffness and shapes. Additionally, we leverage the PokeFlex dataset to train a vision model for online 3D mesh reconstruction from a single image and a template mesh. We refer readers to the supplementary material and to our website ( https://pokeflex-dataset.github.io/ ) for demos and examples of our dataset.

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arXiv2024

Sim-to-Real of Soft Robots with Learned Residual Physics

Accurately modeling soft robots in simulation is computationally expensive and commonly falls short of representing the real world. This well-known discrepancy, known as the sim-to-real gap, can have several causes, such as coarsely approximated geometry and material models, manufacturing defects, viscoelasticity and plasticity, and hysteresis effects. Residual physics networks learn from real-world data to augment a discrepant model and bring it closer to reality. Here, we present a residual physics method for modeling soft robots with large degrees of freedom. We train neural networks to learn a residual term -- the modeling error between simulated and physical systems. Concretely, the residual term is a force applied on the whole simulated mesh, while real position data is collected with only sparse motion markers. The physical prior of the analytical simulation provides a starting point for the residual network, and the combined model is more informed than if physics were learned tabula rasa. We demonstrate our method on 1) a silicone elastomeric beam and 2) a soft pneumatic arm with hard-to-model, anisotropic fiber reinforcements. Our method outperforms traditional system identification up to 60%. We show that residual physics need not be limited to low degrees of freedom but can effectively bridge the sim-to-real gap for high dimensional systems.

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arXiv2024

Flying Hydraulically Amplified Electrostatic Gripper System for Aerial Object Manipulation

Rapid and versatile object manipulation in air is an open challenge. An energy-efficient and adaptive soft gripper combined with an agile aerial vehicle could revolutionize aerial robotic manipulation in areas such as warehousing. This paper presents a bio-inspired gripper powered by hydraulically amplified electrostatic actuators mounted to a quadcopter that can interact safely and naturally with its environment. Our gripping concept is motivated by an eagle's foot. Our custom multi-actuator concept is inspired by a scorpion tail design (consisting of a base electrode with pouches stacked adjacently) and spider-inspired joints (classic pouch motors with a flexible hinge layer). A hybrid of these two designs realizes a higher force output under moderate deflections of up to 25° compared to single-hinge concepts. In addition, sandwiching the hinge layer improves the robustness of the gripper. For the first time, we show that soft manipulation in air is possible using electrostatic actuation. This study demonstrates the potential of untethered hydraulically amplified actuators in aerial robotic manipulation. Our proof of concept opens up the use of hydraulic electrostatic actuators in mobile aerial systems.

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