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Xiaoli Zhang

Publications and source records attributed to Xiaoli Zhang.

At least 55 records · Page 3Linked to original sources

Comprehensive process-molten pool relations modeling using CNN for wire-feed laser additive manufacturing

Wire-feed laser additive manufacturing (WLAM) is gaining wide interest due to its high level of automation, high deposition rates, and good quality of printed parts. In-process monitoring and feedback controls that would reduce the uncertainty in the quality of the material are in the early stages of development. Machine learning promises the ability to accelerate the adoption of new processes and property design in additive manufacturing by making process-structure-property connections between process setting inputs and material quality outcomes. The molten pool dimensional information and temperature are the indicators for achieving the high quality of the build, which can be directly controlled by processing parameters. For the purpose of in situ quality control, the process parameters should be controlled in real-time based on sensed information from the process, in particular the molten pool. Thus, the molten pool-process relations are of preliminary importance. This paper analyzes experimentally collected in situ sensing data from the molten pool under a set of controlled process parameters in a WLAM system. The variations in the steady-state and transient state of the molten pool are presented with respect to the change of independent process parameters. A multi-modality convolutional neural network (CNN) architecture is proposed for predicting the control parameter directly from the measurable molten pool sensor data for achieving desired geometric and microstructural properties. Dropout and regularization are applied to the CNN architecture to avoid the problem of overfitting. The results highlighted that the multi-modal CNN, which receives temperature profile as an external feature to the features extracted from the image data, has improved prediction performance compared to the image-based uni-modality CNN approach.

cond-mat.mtrl-sci↗

Machine learning based in situ quality estimation by molten pool condition-quality relations modeling using experimental data

The advancement of machine learning promises the ability to accelerate the adoption of new processes and property designs for metal additive manufacturing. The molten pool geometry and molten pool temperature are the significant indicators for the final part's geometric shape and microstructural properties for the Wire-feed laser direct energy deposition process. Thus, the molten pool condition-property relations are of preliminary importance for in situ quality assurance. To enable in situ quality monitoring of bead geometry and characterization properties, we need to continuously monitor the sensor's data for molten pool dimensions and temperature for the Wire-feed laser additive manufacturing (WLAM) system. We first develop a machine learning convolutional neural network (CNN) model for establishing the correlations from the measurable molten pool image and temperature data directly to the geometric shape and microstructural properties. The multi-modality network receives both the camera image and temperature measurement as inputs, yielding the corresponding characterization properties of the final build part (e.g., fusion zone depth, alpha lath thickness). The performance of the CNN model is compared with the regression model as a baseline. The developed models enable molten pool condition-quality relations mapping for building quantitative and collaborative in situ quality estimation and assurance framework.

cond-mat.mtrl-sci↗

Wide Aspect Ratio Matching for Robust Face Detection

Recently, anchor-based methods have achieved great progress in face detection. Once anchor design and anchor matching strategy determined, plenty of positive anchors will be sampled. However, faces with extreme aspect ratio always fail to be sampled according to standard anchor matching strategy. In fact, the max IoUs between anchors and extreme aspect ratio faces are still lower than fixed sampling threshold. In this paper, we firstly explore the factors that affect the max IoU of each face in theory. Then, anchor matching simulation is performed to evaluate the sampling range of face aspect ratio. Besides, we propose a Wide Aspect Ratio Matching (WARM) strategy to collect more representative positive anchors from ground-truth faces across a wide range of aspect ratio. Finally, we present a novel feature enhancement module, named Receptive Field Diversity (RFD) module, to provide diverse receptive field corresponding to different aspect ratios. Extensive experiments show that our method can help detectors better capture extreme aspect ratio faces and achieve promising detection performance on challenging face detection benchmarks, including WIDER FACE and FDDB datasets.

cs.CV↗

Detecting Localized Adversarial Examples: A Generic Approach using Critical Region Analysis

Deep neural networks (DNNs) have been applied in a wide range of applications,e.g.,face recognition and image classification; however,they are vulnerable to adversarial examples. By adding a small amount of imperceptible perturbations,an attacker can easily manipulate the outputs of a DNN. Particularly,the localized adversarial examples only perturb a small and contiguous region of the target object,so that they are robust and effective in both digital and physical worlds. Although the localized adversarial examples have more severe real-world impacts than traditional pixel attacks,they have not been well addressed in the literature. In this paper,we propose a generic defense system called TaintRadar to accurately detect localized adversarial examples via analyzing critical regions that have been manipulated by attackers. The main idea is that when removing critical regions from input images,the ranking changes of adversarial labels will be larger than those of benign labels. Compared with existing defense solutions,TaintRadar can effectively capture sophisticated localized partial attacks, e.g.,the eye-glasses attack,while not requiring additional training or fine-tuning of the original model's structure. Comprehensive experiments have been conducted in both digital and physical worlds to verify the effectiveness and robustness of our defense.

cs.CV↗

A Physics-Informed Machine Learning Model for Porosity Analysis in Laser Powder Bed Fusion Additive Manufacturing

To control part quality, it is critical to analyze pore generation mechanisms, laying theoretical foundation for future porosity control. Current porosity analysis models use machine setting parameters, such as laser angle and part pose. However, these setting-based models are machine dependent, hence they often do not transfer to analysis of porosity for a different machine. To address the first problem, a physics-informed, data-driven model (PIM), which instead of directly using machine setting parameters to predict porosity levels of printed parts, it first interprets machine settings into physical effects, such as laser energy density and laser radiation pressure. Then, these physical, machine independent effects are used to predict porosity levels according to pass, flag, fail categories instead of focusing on quantitative pore size prediction. With six learning methods evaluation, PIM proved to achieve good performances with prediction error of 10$\sim$26%. Finally, pore-encouraging influence and pore-suppressing influence were analyzed for quality analysis.

cs.LG↗

Learn and Transfer Knowledge of Preferred Assistance Strategies in Semi-autonomous Telemanipulation

Enabling robots to provide effective assistance yet still accommodating the operator's commands for telemanipulation of an object is very challenging because robot's assistive action is not always intuitive for human operators and human behaviors and preferences are sometimes ambiguous for the robot to interpret. Although various assistance approaches are being developed to improve the control quality from different optimization perspectives, the problem still remains in determining the appropriate approach that satisfies the fine motion constraints for the telemanipulation task and preference of the operator. To address these problems, we developed a novel preference-aware assistance knowledge learning approach. An assistance preference model learns what assistance is preferred by a human, and a stagewise model updating method ensures the learning stability while dealing with the ambiguity of human preference data. Such a preference-aware assistance knowledge enables a teleoperated robot hand to provide more active yet preferred assistance toward manipulation success. We also developed knowledge transfer methods to transfer the preference knowledge across different robot hand structures to avoid extensive robot-specific training. Experiments to telemanipulate a 3-finger hand and 2-finger hand, respectively, to use, move, and hand over a cup have been conducted. Results demonstrated that the methods enabled the robots to effectively learn the preference knowledge and allowed knowledge transfer between robots with less training effort.

cs.RO↗

Physics-informed machine learning for composition-process-property alloy design: shape memory alloy demonstration

Machine learning (ML) is shown to predict new alloys and their performances in a high dimensional, multiple-target-property design space that considers chemistry, multi-step processing routes, and characterization methodology variations. A physics-informed featured engineering approach is shown to enable otherwise poorly performing ML models to perform well with the same data. Specifically, previously engineered elemental features based on alloy chemistries are combined with newly engineered heat treatment process features. The new features result from first transforming the heat treatment parameter data as it was previously recorded using nonlinear mathematical relationships known to describe the thermodynamics and kinetics of phase transformations in alloys. The ability of the ML model to be used for predictive design is validated using blind predictions. Composition - process - property relationships for thermal hysteresis of shape memory alloys (SMAs) with complex microstructures created via multiple melting-homogenization-solutionization-precipitation processing stage variations are captured, in addition to the mean transformation temperatures of the SMAs. The quantitative models of hysteresis exhibited by such highly processed alloys demonstrate the ability for ML models to design for physical complexities that have challenged physics-based modeling approaches for decades.

cond-mat.mtrl-sci↗

Robust Robot-assisted Tele-grasping Through Intent-Uncertainty-Aware Planning

In teleoperation, research has mainly focused on target approaching, where we deal with the more challenging object manipulation task by advancing the shared control technique. Appropriately manipulating an object is challenging due to the fine motion constraint requirements for a specific manipulation task. Although these motion constraints are critical for task success, they often are subtle when observing ambiguous human motion. The disembodiment problem and physical discrepancy between the human and robot hands bring additional uncertainty, further exaggerating the complications of the object manipulation task. Moreover, there is a lack of planning and modeling techniques that can effectively combine the human and robot agents' motion input while considering the ambiguity of the human intent. To overcome this challenge, we built a multi-task robot grasping model and developed an intent-uncertainty-aware grasp planner to generate robust grasp poses given the ambiguous human intent inference inputs. With these validated modeling and planning techniques, it is expected to extend teleoperated robots' functionality and adoption in practical telemanipulation scenarios.

cs.RO↗

A General Arbitration Model for Robust Human-Robot Shared Control with Multi-Source Uncertainty Modeling

Shared control in teleoperation leverages both human and robot's strengths and has demonstrated great advantages of reducing the difficulties in teleoperating a robot and increasing the task performance. One fundamental question in shared control is how to effectively allocate the control power to the human and robot. Researchers have been subjectively defining the arbitrate policies following conflicting principles, which resulted in great inconsistency in the policies. We attribute this inconsistency to the inconsiderateness of the multi-resource uncertainty in the human-robot system. To fill the gap, we developed a multi-source uncertainty model that was applicable to various types of uncertainty in real world, and then a general arbitration model was developed to comprehensively fuse the uncertainty and regulate the arbitration weight assigned to the robotic agent. Beside traditional macro performance metrics, we introduced objective and quantitative metrics of robotic helpfulness and friendliness that evaluated the assistive robot's cooperation at micro and macro levels. Results from simulations and experiments showed the new arbitration model was more effective and friendly over the existing policies and was robust to coping with multi-source uncertainty. With this new arbitration model, we expect the increased adoption of human-robot shared control in practical and complex teleoperation tasks.

cs.RO↗

SFA: Small Faces Attention Face Detector

In recent year, tremendous strides have been made in face detection thanks to deep learning. However, most published face detectors deteriorate dramatically as the faces become smaller. In this paper, we present the Small Faces Attention (SFA) face detector to better detect faces with small scale. First, we propose a new scale-invariant face detection architecture which pays more attention to small faces, including 4-branch detection architecture and small faces sensitive anchor design. Second, feature maps fusion strategy is applied in SFA by partially combining high-level features into low-level features to further improve the ability of finding hard faces. Third, we use multi-scale training and testing strategy to enhance face detection performance in practice. Comprehensive experiments show that SFA significantly improves face detection performance, especially on small faces. Our real-time SFA face detector can run at 5 FPS on a single GPU as well as maintain high performance. Besides, our final SFA face detector achieves state-of-the-art detection performance on challenging face detection benchmarks, including WIDER FACE and FDDB datasets, with competitive runtime speed. Both our code and models will be available to the research community.

cs.CV↗

The Large Area Detector onboard the eXTP mission

The eXTP (enhanced X-ray Timing and Polarimetry) mission is a major project of the Chinese Academy of Sciences (CAS) and China National Space Administration (CNSA) currently performing an extended phase A study and proposed for a launch by 2025 in a low-earth orbit. The eXTP scientific payload envisages a suite of instruments (Spectroscopy Focusing Array, Polarimetry Focusing Array, Large Area Detector and Wide Field Monitor) offering unprecedented simultaneous wide-band X-ray spectral, timing and polarimetry sensitivity. A large European consortium is contributing to the eXTP study and it is expected to provide key hardware elements, including a Large Area Detector (LAD). The LAD instrument for eXTP is based on the design originally proposed for the LOFT mission within the ESA context. The eXTP/LAD envisages a deployed 3.4 m2 effective area in the 2-30 keV energy range, achieved through the technology of the large-area Silicon Drift Detectors - offering a spectral resolution of up to 200 eV FWHM at 6 keV - and of capillary plate collimators - limiting the field of view to about 1 degree. In this paper we provide an overview of the LAD instrument design, including new elements with respect to the earlier LOFT configuration.

astro-ph.IM↗

A Review of Methodologies for Natural-Language-Facilitated Human-Robot Cooperation

Natural-language-facilitated human-robot cooperation (NLC) refers to using natural language (NL) to facilitate interactive information sharing and task executions with a common goal constraint between robots and humans. Recently, NLC research has received increasing attention. Typical NLC scenarios include robotic daily assistance, robotic health caregiving, intelligent manufacturing, autonomous navigation, and robot social accompany. However, a thorough review, that can reveal latest methodologies to use NL to facilitate human-robot cooperation, is missing. In this review, a comprehensive summary about methodologies for NLC is presented. NLC research includes three main research focuses: NL instruction understanding, NL-based execution plan generation, and knowledge-world mapping. In-depth analyses on theoretical methods, applications, and model advantages and disadvantages are made. Based on our paper review and perspective, potential research directions of NLC are summarized.

cs.RO↗

Systems of natural-language-facilitated human-robot cooperation: A review

Natural-language-facilitated human-robot cooperation (NLC), in which natural language (NL) is used to share knowledge between a human and a robot for conducting intuitive human-robot cooperation (HRC), is continuously developing in the recent decade. Currently, NLC is used in several robotic domains such as manufacturing, daily assistance and health caregiving. It is necessary to summarize current NLC-based robotic systems and discuss the future developing trends, providing helpful information for future NLC research. In this review, we first analyzed the driving forces behind the NLC research. Regarding to a robot s cognition level during the cooperation, the NLC implementations then were categorized into four types {NL-based control, NL-based robot training, NL-based task execution, NL-based social companion} for comparison and discussion. Last based on our perspective and comprehensive paper review, the future research trends were discussed.

cs.RO↗

Stabilization and Trajectory Control of a Quadrotor with Uncertain Suspended Load

Stabilization and trajectory control of a quadrotor carrying a suspended load with a fixed known mass has been extensively studied in recent years. However, the load mass is not always known beforehand or may vary during the practical transportations. This mass uncertainty brings uncertain disturbances to the quadrotor system, causing existing controllers to have worse stability and trajectory tracking performance. To improve the quadrotor stability and trajectory tracking capability in this situation, we fully investigate the impacts of the uncertain load mass on the quadrotor. By comparing the performances of three different controllers -- the proportional-derivative (PD) controller, the sliding mode controller (SMC), and the model predictive controller (MPC) -- stabilization rather than trajectory tracking error is proved to be the main influence in the load mass uncertainty. A critical motion mass exists for the quadrotor to maintain a desired transportation performance. Moreover, simulation results verify that a controller with strong robustness against disturbances is a good choice for practical applications.

cs.RO↗

Generating machine-executable plans from end-user's natural-language instructions

It is critical for advanced manufacturing machines to autonomously execute a task by following an end-user's natural language (NL) instructions. However, NL instructions are usually ambiguous and abstract so that the machines may misunderstand and incorrectly execute the task. To address this NL-based human-machine communication problem and enable the machines to appropriately execute tasks by following the end-user's NL instructions, we developed a Machine-Executable-Plan-Generation (exePlan) method. The exePlan method conducts task-centered semantic analysis to extract task-related information from ambiguous NL instructions. In addition, the method specifies machine execution parameters to generate a machine-executable plan by interpreting abstract NL instructions. To evaluate the exePlan method, an industrial robot Baxter was instructed by NL to perform three types of industrial tasks {'drill a hole', 'clean a spot', 'install a screw'}. The experiment results proved that the exePlan method was effective in generating machine-executable plans from the end-user's NL instructions. Such a method has the promise to endow a machine with the ability of NL-instructed task execution.

cs.AI↗

The examination of stable charge states of vacancies in Cu2ZnSnS4

The stable charge states of vacancies in the solar cell absorber material Cu2ZnSnS4 are investigated using Kohn-Sham (KS) defect-induced single particle levels analysis by concerning the screened Coulomb hybrid functional. We found out that the Cu, Zn and S vacancies (denoted by VCu, VZn, VS) do not induce single particle defect levels in the vicinity of the band gap thus each of them has only one stable charge state corresponding to the fully occupied valence band VCu1-, VZn2- and VS0, respectively (and therefore cannot account for any defect transition energy levels). The Sn vacancy (VSn) has three stable charge states VSn2-, VSn3- and VSn4-, which may account for two charge transition energy levels. By comparing with previous charge transition energy levels studies, our results indicate that the examination of stable charge states is a necessary and important step which should be done before charge transition energy levels calculations.

cond-mat.mtrl-sci↗

Rare case of magnetic Ag$^{3+}$ ion: double perovskite Cs$_{2}$KAgF$_{6}$

Normally $4d$ or $5d$ transition metals are in a low-spin state. Here using first-principles calculations, we report on a rare case of a high-spin $S$=1 magnetic state for the Ag$^{3+}$ ion in the double perovskite Cs$_{2}$KAgF$_{6}$. We also explored a possibility of a conventional low-spin $S$=0 ground state and find an associated tetragonal distortion to be 0.29 Å. However, the lattice elastic energy cost and the Hund exchange loss exceed the e$_{g}$ crystal-field energy gain, thus making the low-spin tetragonal structure less favorable than the high-spin cubic structure. We conclude that the compact perovskite structure of Cs$_{2}$KAgF$_{6}$ is an important factor in stabilizing the unusual high-spin ground state of Ag$^{3+}$.

cond-mat.str-el↗

KAgF3: quasi-one-dimensional magnetism in three-dimensional magnetic ions sublattice

The electronic structure and magnetic properties of the Jahn-Teller-distorted perovskite KAgF3 have been investigated using the full-potential linerized aug- mented plane-wave method. It is found that KAgF3 exhibits significant quasi-one- dimensional antiferromagnetism with the ratio of exchange constant jJ?j (perpen- dicular to the z axis) and J (along the z axis) about 0.04, although the sublattice of magnetic ion is three-dimensional. The strong quasi-one-dimensional antiferromag- netism originates from the C-antiferro-distortive orbital ordering of the Ag2+ 4d9 ions. The orbital ordered antiferromagnetic insulating state in KAgF3 is determined by on-site Coulomb repulsion to a large extent.

cond-mat.str-el↗