High-dimensional reliability-based design optimization using stochastic emulators

Abstract

Reliability-based design optimization (RBDO) is traditionally formulated as a nested optimization and reliability problem. Although surrogate models are generally employed to improve efficiency, the approach remains computationally prohibitive in high-dimensional settings. This paper proposes a novel RBDO framework based on a stochastic simulator viewpoint, in which the deterministic limit-state function and the uncertainty in the model inputs are combined into a unified stochastic representation. Under this formulation, the system response conditioned on a given design is modeled directly through its output distribution, rather than through an explicit limit-state function. Stochastic emulators are constructed in the design space to approximate the conditional response distribution, enabling the semi-analytical evaluation of failure probabilities or associated quantiles without resorting to Monte Carlo simulation. Two classes of stochastic emulators are investigated, namely generalized lambda models and stochastic polynomial chaos expansions. Both approaches provide a deterministic mapping between design variables and reliability constraints, which breaks the classical double-loop structure of RBDO and allows the use of standard deterministic optimization algorithms. The performance of the proposed approach is evaluated on a set of benchmark problems with dimensionality ranging from low to very high, including a case with stochastic excitation. The results are compared against a Kriging-based approach formulated in the full input space. The proposed method yields substantial computational gains, particularly in high-dimensional settings. While its efficiency is comparable to Kriging for low-dimensional problems, it significantly outperforms Kriging as the dimensionality increases.