arXiv subjects

Baptiste Gault

Publications and source records attributed to Baptiste Gault.

At least 91 records · Page 5Linked to original sources

arXiv2023

The fate of water in hydrogen-based iron oxide reduction

Gas-solid reactions are cornerstones of many catalytic and redox processes that will underpin the energy and sustainability transition. The specific case of hydrogen-based iron oxide reduction is the foundation to render the global steel industry fossil-free, an essential target as iron production is the largest single industrial emitter of carbon dioxide. Our perception of gas-solid reactions has not only been limited by the availability of state-of-the-art techniques which can delve into the reacted solids in great structural and chemical detail, but we continue to miss an important reaction partner that defines the thermodynamics and kinetics of gas phase reactions: the gas molecules. In this investigation, we use the latest development in cryogenic atom probe tomography to study the quasi in-situ evolution of gas phase heavy water at iron-iron oxide interfaces resulting from the direct reduction of iron oxide by deuterium gas at 700°C. The findings provide new insights into the formation kinetics and location of water formed during hydrogen-based reduction of FeO, an its interaction with the ongoing redox reaction.

cond-mat.mtrl-sci↗

arXiv2022

Interstitial segregation has the potential to mitigate liquid metal embrittlement in iron

The embrittlement of metallic alloys by liquid metals leads to catastrophic material failure and severely impacts their structural integrity. The weakening of grain boundaries by the ingress of liquid metal and preceding segregation in the solid are thought to promote early fracture. However, the potential of balancing between the segregation of cohesion-enhancing interstitial solutes and embrittling elements inducing grain boundary decohesion is not understood. Here, we unveil the mechanisms of how boron segregation mitigates the detrimental effects of the prime embrittler, zinc, in a $Σ5\,[0\,0\,1]$ tilt grain boundary in $α-$Fe ($4~at.\%$ Al). Zinc forms nanoscale segregation patterns inducing structurally and compositionally complex grain boundary states. Ab-initio simulations reveal that boron hinders zinc segregation and compensates for the zinc induced loss in grain boundary cohesion. Our work sheds new light on how interstitial solutes intimately modify grain boundaries, thereby opening pathways to use them as dopants for preventing disastrous material failure.

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arXiv2022

Atomic motifs govern the decoration of grain boundaries by interstitial solutes

Grain boundaries, the two-dimensional (2D) defects between differently oriented crystals, control mechanical and transport properties of materials. Our fundamental understanding of grain boundaries is still incomplete even after nearly a century and a half of research since Sorby first imaged grains. Here, we present a systematic study, over 9 orders of magnitude of size scales, in which we analyze 2D defects between two neighboring crystals across five hierarchy levels and investigate their crystallographic, compositional, and electronic features. The levels are (a) the macroscale interface alignment and grain misorientation (held constant here); (b) the systematic mesoscopic change in the inclination of the grain boundary plane for the same orientation difference; (c) the facets, atomic motifs (structural units), and internal nanoscopic defects within the boundary plane; (d) the grain boundary chemistry; and (e) the electronic structure of the atomic motifs. As a model material, we use Fe alloyed with B and C, exploiting the strong interdependence of interface structure and chemistry in this system. This model system is the basis of the 1.9 billion tons of steel produced annually and has an eminent role as a catalyst. Surprisingly, we find that even a change in the inclination of the GB plane with identical misorientation impacts GB composition and atomic arrangement. Thus, it is the smallest structural hierarchical level, the atomic motifs, which control the most important chemical properties of the grain boundaries. This finding not only closes a missing link between the structure and chemical composition of such defects but also enables the targeted design and passivation of the chemical state of grain boundaries to free them from their role as entry gates for corrosion, hydrogen embrittlement, or mechanical failure.

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arXiv2022

In-situ sputtering from the micromanipulator to enable cryogenic preparation of specimens for atom probe tomography by focused-ion beam

Workflows have been developed in the past decade to enable atom probe tomography analysis at cryogenic temperatures. The inability to control the local deposition of the metallic precursor from the gas-injection system (GIS) at cryogenic temperature makes the preparation of site-specific specimens by using lift-out extremely challenging in the focused-ion beam. Schreiber et al. exploited redeposition to weld the lifted-out sample to a support. Here we build on their approach to attach the region-of-interest and additionally strengthen the interface with locally sputtered metal from the micromanipulator. Following standard focused-ion beam annular milling, we demonstrate atom probe analysis of Si in both laser pulsing and voltage mode, with comparable analytical performance as a pre-sharpened microtip coupon. Our welding approach is versatile, as various metals could be used for sputtering, and allows similar flexibility as the GIS in principle.

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arXiv2022

Chemical Partitioning at Crystalline Defects in PtAu as a Pathway to Stabilize Electrocatalysts

Dissolution of electrocatalysts during long-term and dynamic operation is a challenging problem in energy conversion and storage devices such as fuel cells and electrolyzers. To develop stable electrocatalysts, we adopt the design concept of segregation engineering, which uses solute segregation prone to electrochemical dissolution at internal defects, i.e., grain boundaries and dislocations. We showcase the feasibility of this approach by stabilizing a model Pt catalyst with an addition of more noble Au (approximately 5 atomic percent). We characterized the defects' nanoscale structure and chemistry, and monitored the electrochemical dissolution of Pt and PtAu alloys by online inductively coupled plasma mass spectrometry. Once segregated to defects, Au atoms can stabilize and hence passivate the most vulnerable sites against electrochemical dissolution and improve the stability and longevity of the Pt electrocatalysts by more than an order of magnitude. This opens pathways to use solute segregation to defects for the development of more stable nanoscale electrocatalysts, a concept applicable for a wide range of catalytic systems.

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arXiv2022

Ab initio vacancy formation energies and kinetics at metal surfaces under high electric field

Recording field ion microscope images under field evaporating conditions and subsequently reconstructing the underlying atomic configuration, called three-dimensional field ion microscopy (3D-FIM) is one of the few techniques capable of resolving crystalline defects at an atomic scale. However, the quantification of the observed vacancies and their origins are still a matter of debate. It was suggested that high electric fields (1-5 V/Å) used in 3D-FIM could introduce artefact vacancies. To investigate such effects, we used density functional theory (DFT) simulations. Stepped Ni and Pt surfaces with kinks were modelled in the repeated slab approach with a (971) surface orientation. An electrostatic field of up to 4 V/Å was introduced on one side of the slab using the generalized dipole correction. Contrary to what was proposed, we show that the formation of vacancies on the electrified metal surface is more difficult compared to a field-free case. We also find that the electric field can introduce kinetic barriers to a potential vacancy-annihilation mechanism. We rationalize these findings by comparing to insights from field evaporation models.

cond-mat.mtrl-sci↗

arXiv2022

Atomic scale evolution of the surface chemistry in Li[Ni,Mn,Co]O2 cathode for Li-ion batteries stored in air

Layered LiMO2 (M = Ni, Co, Mn, and Al mixture) cathode materials used for Li-ion batteries are reputed to be highly reactive through their surface, where the chemistry changes rapidly when exposed to ambient air. However, conventional electron/spectroscopy-based techniques or thermogravimetric analysis fails to capture the underlying atom-scale chemistry of vulnerable Li species. To study the evolution of the surface composition at the atomic scale, here we use atom probe tomography and probed the surface species formed during exposure of a LiNi0.8Mn0.1Co0.1O2 (NMC811) cathode material to air. The compositional analysis evidences the formation of Li2CO3. Site specific examination from a cracked region of an NMC811 particle also suggests the predominant presence of Li2CO3. These insights will help to design improved protocols for cathode synthesis and cell assembly, as well as critical knowledge for cathode degradation

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arXiv2022

Understanding the degradation of a model Si-anode in Li-ion battery at the atomic-scale

Si-anodes have long been candidates thanks to an expected ten-fold increase in capacity compared to graphite. However, details of the mechanisms governing their degradation remain elusive, hindering science-guided development of long-lived Si-based anodes. Here we demonstrate how the latest developments in cryo-atom probe tomography enable the in-depth analysis of the electrode and electrolyte, and their interface at atomic-level.

cond-mat.mtrl-sci↗

arXiv2022

A mechanically strong and ductile soft magnet with extremely low coercivity

Soft magnetic materials (SMMs) serve in electrical applications and sustainable energy supply, allowing magnetic flux variation in response to changes in applied magnetic field, at low energy loss1. The electrification of transport, households and manufacturing leads to an increase in energy consumption due to hysteresis losses2. Therefore, minimizing coercivity, which scales these losses, is crucial3. Yet, meeting this target alone is not enough: SMMs in electrical engines must withstand severe mechanical loads, i.e., the alloys need high strength and ductility4. This is a fundamental design challenge, as most methods that enhance strength introduce stress fields that can pin magnetic domains, thus increasing coercivity and hysteretic losses5. Here, we introduce an approach to overcome this dilemma. We have designed a Fe-Co-Ni-Ta-Al multicomponent alloy with ferromagnetic matrix and paramagnetic coherent nanoparticles (~91 nm size, ~55% volume fraction). They impede dislocation motion, enhancing strength and ductility. Their small size, low coherency and small magnetostatic energy create an interaction volume below the magnetic domain wall width, leading to minimal domain wall pinning, thus maintaining the soft magnetic properties. The alloy has a tensile strength of 1336 MPa at 54% tensile elongation, extremely low coercivity of 78 A/m (<1 Oe), moderate saturation magnetization of 100 Am2/kg, and high electrical resistivity of 103 μΩ u Ohm cm.

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arXiv2022

Revisiting in-depth chemical analysis for alkali ions-exchanged glass

The upcoming flexible ultra-thin glass for foldable displays has attracted widespread attention as an alternative to rigid electronic smartphones. However, the detailed compositional effect of the chemical strengthening of the glass is not well understood. The spatially resolved chemistry and the depth of compression layer of tempered glass is far from being clear. In this study, commonly-used X-ray spectroscopy techniques and atom probe tomography (APT) were used comparatively to investigate the distribution of constituent elements in two representative smartphone glass samples: non-tempered and chemically-tempered glasses. Using APT, analysing the alkalis (Li, Na, K, Ca) that could impact the failure of the tempered glass was feasible at sub-nanoscale resolution; demonstrating that APT can be regarded as an alternative technique for imaging chemical distribution in glass for mobile applications.

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arXiv2022

Correlating atom probe tomography with X-Ray and electron spectroscopies to understand microstructure-activity relationships in electrocatalysts

The search for a new energy paradigm with net-zero carbon emissions requires new technologies for energy generation and storage that are at the crossroad between engineering, chemistry, physics, surface and materials sciences. To keep pushing the inherent boundaries of device performance and lifetime, we need to step away from a cook-and-look approach and aim to establish the scientific ground to guide the design of new materials. This requires strong efforts in establishing bridges between microscopy and spectroscopy techniques, across multiple scales. Here, we discuss how the complementarities of X-ray- and electron-based spectroscopies and atom probe tomography can be exploited in the study of surfaces and sub-surfaces to understand structure-property relationships in electrocatalysts.

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arXiv2022

Phase Separation and Anomalous Volume Expansion in Frozen Microscale Eutectic Indium-Gallium upon Remelting

The eutectic Ga-In (EGaIn) alloy has low vapor pressure, low toxicity, high thermal and electrical conductivities, and thus has shown a great potential for smart material applications. For such applications, EGaIn is maintained above its melting point, below which it undergoes solidification and phase separation. A scientific understanding of the structural and compositional evolution during thermal cycling could help further assess the application range of low-melting-point fusible alloys. Here, we use an integrated suite of cryogenically-enabled advanced microscopy & microanalysis to better understand phase separation and (re)mixing processes in EGaIn. We reveal an overlooked thermal-stimulus-response behaviour for frozen mesoscale EGaIn at cryogenic temperatures, with a sudden volume expansion observed during in-situ heat-cycling, associated with the immiscibility between Ga and In during cooling and the formation of metastable Ga phases. These results emphasize the importance of the kinetics of rejuvenation, and open new paths for EGaIn as a self-healing material.

cond-mat.mtrl-sci↗

arXiv2022

Revisiting stress-corrosion cracking and hydrogen embrittlement in 7xxx-Al alloys at the near-atomic-scale

Hydrogen embrittlement (HE) affects all major high-strength structural materials and as such is a major impediment to lightweighting e.g. vehicles and help reduce carbon-emissions and reach net-zero. The high-strength 7xxx series aluminium alloys can fulfil the need for light, high strength materials, and are already extensively used in aerospace for weight reduction purposes. However, depending on the thermomechanical and loading state, these alloys can be sensitive to stress-corrosion cracking (SCC) through anodic dissolution and hydrogen embrittlement. Here, we study at the near-atomic-scale the intra- and inter-granular microstructure ahead and in the wake of a propagating SCC crack. Moving away from model cases not strictly relevant to application, we performed an industry-standard test on an engineering Al-7XXX alloy. H is found segregated to planar arrays of dislocations and to grain boundaries that we can associate to the combined effects of hydrogen-enhanced localized plasticity (HELP) and hydrogen-enhanced decohesion (HEDE) mechanisms. We report on a Mg-rich H-rich amorphous oxide on the corroded crack surface and evidence of Mg-related diffusional processes leading to dissolution of the strengthening eta-phase precipitates ahead of the crack. We show ingress of up to 1 at% O, i.e. well above the solubility limit of O in Al, near the oxide-metal interface, while no increased level of H is found in the matrix. We provide an array of discussion points relative to the interplay of structural defects, transport of solutes, thereby changing the resistance against crack propagation, which have been overlooked across the SCC literature and prevent accurate service life predictions.

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arXiv2022

In-situ nitriding of Fe2VAl during laser surface remelting to manipulate microstructure and crystalline defects

Tailoring the physical properties of complex materials for targeted applications requires optimizing the microstructure and crystalline defects that influence electrical and thermal transport, and mechanical properties. Laser surface remelting can be used to modify the sub-surface microstructure of bulk materials and hence manipulate their properties locally. Here, we introduce an approach to perform remelting in a reactive nitrogen atmosphere, in order to form nitrides and induce segregation of nitrogen to structural defects. These defects arise from the fast solidification of the full-Heusler Fe2VAl compound that is a promising thermoelectric material. Advanced scanning electron microscopy, including electron channelling contrast imaging and three-dimensional electron backscatter diffraction, is complemented by atom probe tomography to study the distribution of crystalline defects and their local chemical composition. We reveal a high density of dislocations, which are stable due to their character as geometrically necessary dislocations. At these dislocations and low-angle grain boundaries, we observe segregation of nitrogen and vanadium, which can be enhanced by repeated remelting in nitrogen atmosphere. We propose that this approach can be generalized to other additive manufacturing processes to promote local segregation and precipitation states, thereby manipulating physical properties.

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arXiv2022

Controlled doping of electrocatalysts through engineering impurities

Fuel cells recombine water from H2 and O2 thereby powering e.g. cars or houses with no direct carbon emission. In anion-exchange membrane fuel cells (AEMFCs), to reach high power densities, operating at high pH is an alternative to using large volumes of noble metals catalysts at the cathode, where the oxygen-reduction reaction occurs. However, the sluggish kinetics of the hydrogen-oxidation reaction (HOR) hinders upscaling despite promising catalysts. Here, we observe an unexpected ingress of B into Pd nano-catalysts synthesised by wet-chemistry, gain control over this B-doping, and report on its influence on the HOR activity in alkaline conditions. We rationalize our findings using ab-initio calculations of both H- and OH-adsorption on B-doped Pd. Using this "impurity engineering" approach, we thus design Pt-free catalysts as required in electrochemical energy conversion devices, e.g. next generations of AEMFCs, that satisfy the economic and environmental constraints, i.e. reasonable operating costs and long-term stability, to enable the hydrogen economy.

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arXiv2022

The effect of hydrogen on the multiscale mechanical behaviour of a La(Fe,Mn,Si)13-based magnetocaloric material

Magnetocaloric cooling offers the potential to improve the efficiency of refrigeration devices and hence cut the significant CO2 emissions associated with cooling processes. A critical issue in deployment of this technology is the mechanical degradation of the magnetocaloric material during processing and operation, leading to limited service-life. The mechanical properties of hydrogenated La(Fe,Mn,Si)13-based magnetocaloric material are studied using macroscale bending tests of polycrystalline specimens and in situ micropillar compression tests of single crystal specimens. The impact of hydrogenation on the mechanical properties are quantified. Understanding of the deformation/failure mechanisms is aided by characterization with transmission electron microscopy and atom probe tomography to reveal the arrangement of hydrogen atoms in the crystal lattice. Results indicate that the intrinsic strength of this material is ~3-6 GPa and is dependent on the crystal orientation. Single crystals under compressive load exhibit shearing along specific crystallographic planes. Hydrogen deteriorates the strength of La(Fe,Mn,Si)13 through promotion of transgranular fracture. The weakening effect of hydrogen on single crystals is anisotropic; it is significant upon shearing parallel to the {111} crystallographic planes but is negligible when the shear plane is {001}-oriented. APT analysis suggests that this is associated with the close arrangement of hydrogen atoms on {222} planes.

cond-mat.mtrl-sci↗

arXiv2022

Hierarchical nature of hydrogen-based direct reduction of iron oxides

Fossil-free ironmaking is indispensable for reducing massive anthropogenic CO2 emissions in the steel industry. Hydrogen-based direct reduction (HyDR) is among the most attractive solutions for green ironmaking, with high technology readiness. The underlying mechanisms governing this process are characterized by a complex interaction of several chemical (phase transformations), physical (transport), and mechanical (stresses) phenomena. Their interplay leads to rich microstructures, characterized by a hierarchy of defects ranging across several orders of magnitude in length, including vacancies, dislocations, internal interfaces, and free surfaces in the form of cracks and pores. These defects can all act as reaction, nucleation, and diffusion sites, shaping the overall reduction kinetics. A clear understanding of the roles and interactions of these dynamically-evolving nano-/microstructure features is missing. Gaining better insights in these effects could enable improved access to the microstructure-based design of more efficient HyDR methods, with potentially high impact on the urgently needed decarbonization in the steel industry.

cond-mat.mtrl-sci↗

arXiv2022

In-situ synchrotron based high energy X-ray diffraction study of the deformation mechanism of δ-hydride in a commercially pure titanium

We used by in-situ high energy X-ray diffraction to inestigate the deformation behavior of Grade 2 commercially pure titanium that was hydrogen charged to form hydrides. The results showed that the peak broadening in the diffraction patterns are due to the high internal and interphase stresses generated within and around hydrides due to the volume expansion induced by the phase transformation. The hydrides exhibit typical high strength but brittle secondary phase behavior, which undertakes more elastic strain than matrix and is the location where cracks are first generated. Interestingly, the δ-hydrides sustain larger strains than the matrix, especially after the matrix yields. This study on the deformation mechanism of hydrides in pure titanium provides insight into the hydride deformation behavior and hydrogen embrittlement in both titanium and zirconium.

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