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S. Hassan HosseinNia

Publications and source records attributed to S. Hassan HosseinNia.

At least 19 recordsLinked to original sources

Digitally Controlled Mechatronic Metamaterials for Actively Induced Targeted Bandgaps

This paper presents an experimental framework for inducing and tuning vibration bandgaps in digitally controlled mechatronic metamaterials. A slender-beam structure instrumented with collocated piezoelectric sensor-actuator pairs distributed periodically along the length is used as the host medium, with decentralized second-order low-pass resonant filter with negative position feedback controllers implemented in real time on an FPGA platform. Unlike conventional approaches that assess bandgap formation through tip displacement, this study relies on bending strain minimization of piezoelectric sensors as the principal indicator of control-induced bandgaps. This reflects more accurately the moment-based phase cancellation dynamics similar to resonator behavior. We derive analytical expressions for transmissibility in an n x n decentralized feedback architecture and verify them experimentally using a 7 x 7 unit-cell configuration. The findings show that resonant controllers with negative feedback applied at the unit-cell level can be systematically tuned through controller gain and damping to open targeted low-frequency bandgaps and significantly improve vibration attenuation. By shifting the focus to localized dynamics, this work deepens the understanding of how control-induced bandgaps emerge and demonstrates a scalable pathway for designing programmable mechatronic metamaterials based on unconventional resonator behavior.

physics.app-ph↗

Robust reset control design for piezo-actuated nano-positioner in presence of hysteresis nonlinearity

In this paper, a robust nonlinear control scheme is designed for the motion control of a class of piezo-actuated nano-positioning systems using frequency-domain analysis. The hysteresis, the nonlinearity in the piezoelectric material, degrades the precision in tracking references with high frequency contents and different travel ranges. The hysteresis compensation by the inverse model, as the state-of-the-art solution, is not reliable alone. Therefore, a control framework with robustness against the remaining nonlinearity is needed. It is shown that there is an unavoidable limitation in robust linear control design to improve the performance. A robust control methodology based on a complex-order element is established to relax the limitation. Then, a constant-in-gain-lead-in-phase (CgLp) reset controller is utilized to realize the complex-order control. The control design is based on the sinusoidal input describing function (SIDF) and the higher-order SIDF (HOSIDF) tools. A constrained optimization problem is provided to tune the control parameters. The achieved improvements by the CgLp control is validated by the simulation.

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Robust Performance Analysis and Nonlinearity Shaping for Closed-loop Reset Control Systems

Reset elements are nonlinear filters that improve control performance beyond linear time-invariant (LTI) limits but introduce higher-order harmonics that complicate design. Although frequency-domain tools like describing functions (DFs) and higher-order sinusoidal-input describing functions (HOSIDFs) analyze reset control systems (RCS), no direct method yet quantifies the impact of higher-order harmonics on the error signal without time-domain simulations. This paper introduces a robustness factor, $σ_2(ω)$, which quantifies the increase in the root-mean-square (RMS) value of the error signal due to HOSIDFs, enabling RCS to rely solely on first-order DF characteristics while accounting for nonlinear effects. By using this robustness factor, a systematic method for designing pre- and post-filters is developed to ensure a predefined bound on $σ_2(ω)$, thereby limiting the influence of higher-order harmonics without altering first-order DF behavior. The proposed framework is validated through a case study on a planar precision positioning stage, demonstrating how the robustness factor guides the reduction of nonlinearities and improves performance predictability.

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Frequency Domain Design of a Reset-Based Filter: An Add-On Nonlinear Filter for Industrial Motion Control

This study introduces a modified version of the Constant-in-Gain, Lead-in-Phase (CgLp) filter, which incorporates a feedthrough term in the First-Order Reset Element (FORE) to reduce the undesirable nonlinearities and achieve an almost constant gain across all frequencies. A backward calculation approach is proposed to derive the additional parameter introduced by the feedthrough term, enabling designers to easily tune the filter to generate the required phase. The paper also presents an add-on filter structure that can enhance the performance of an existing LTI controller without altering its robustness margins. A sensitivity improvement indicator is proposed to guide the tuning process, enabling designers to visualize the improvements in closed-loop performance. The proposed methodology is demonstrated through a case study of an industrial wire bonder machine, showcasing its effectiveness in addressing low-frequency vibrations and improving overall control performance.

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Harnessing Piezoelectric Shear Actuators for Vibration Control in Sandwich Beams

Our study found that integrating shear piezo-transducers inside the beam offers a compact and efficient solution that enables localized damping control without compromising structural integrity. However, the conventional approach of placing the piezos outside the substrate faces challenges and limited accessibility to industrial applications. We determine damping performance for long and slender sandwich beam structures utilizing active vibration control by internally placed piezoelectric shear sensors and actuators. Experimental and numerical results are presented for a clamped-free sandwich beam structure constructed with two stainless steel facings composed of a core layer of foam and a piezoelectric shear-actuator and sensor. This approach of internal actuator and sensor tends to tackle the problems within (high-tech) systems, i.e. mechanical vibrations, a limited amount of design volume, and vulnerability of externally placed piezoelectric transducers to outside conditions. By this new internal sensor-actuator approach, this study addresses a significant gap in the literature. The location of the sensor and actuator has been defined by numerical investigation of the \textit{modal shear strain} and the \textit{effective electro-mechanical coupling coefficient}. The frequency response of the sandwich beam structure has been evaluated using both numerical and experimental investigation. Positive Position Feedback has been employed on the numerical response to simulate the damping performance for the fundamental mode. Different controller gains have been used to analyze the trade-off between effective resonance suppression and increased low-frequency gain. The tip vibrations at the fundamental mode have been reduced from 5.01 mm to 0.34 mm amplitude at steady state, which represents a significant reduction.

physics.app-ph↗

Enhancing Reset Control Phase with Lead Shaping Filters: Applications to Precision Motion Systems

This study presents a shaped reset feedback control strategy to enhance the performance of precision motion systems. The approach utilizes a phase-lead compensator as a shaping filter to tune the phase of reset instants, thereby shaping the nonlinearity in the first-order reset control. {The design achieves either an increased phase margin while maintaining gain properties or improved gain without sacrificing phase margin, compared to reset control without the shaping filter.} Then, frequency-domain design procedures are provided for both Clegg Integrator (CI)-based and First-Order Reset Element (FORE)-based reset control systems. Finally, the effectiveness of the proposed strategy is demonstrated through two experimental case studies on a precision motion stage. In the first case, the shaped reset control leverages phase-lead benefits to achieve zero overshoot in the transient response. In the second case, the shaped reset control strategy enhances the gain advantages of the previous reset element, resulting in improved steady-state performance, including better tracking precision and disturbance rejection, while reducing overshoot for an improved transient response.

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Frequency Domain Stability and Convergence Analysis for General Reset Control Systems Architecture

A key factor that generates significant interest in reset control systems, especially within industrial contexts, is their potential to be designed using a frequency-domain loop-shaping procedure. On the other hand, formulating and assessing stability analysis for these nonlinear elements often depends on access to parametric models and numerically solving linear matrix inequalities. These specific factors could present challenges to the successful implementation of reset control within industrial settings. Moreover, one of the most effective structures for implementing reset elements is to use them in parallel with a linear element. Therefore, this article presents the development of the frequency domain-based $H_β$ stability method from a series to a more general structure of reset control systems. Additionally, it investigates the behavior of different reset elements in terms of the feasibility of stability in the presence of time delay. To illustrate the research findings, two examples are provided, including one from an industrial application.

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Higher-Order Sinusoidal Input Describing Functions for Open-Loop and Closed-Loop Reset Control with Application to Mechatronics Systems

Reset control enhances the performance of high-precision mechatronics systems. This paper introduces a generalized reset feedback control structure that integrates a single reset-state reset controller, a shaping filter for tuning reset actions, and linear compensators arranged in series and parallel configurations with the reset controller. This structure offers greater tuning flexibility to optimize reset control performance. However, frequency-domain analysis for such systems remains underdeveloped. To address this gap, this study makes three key contributions: (1) developing Higher-Order Sinusoidal Input Describing Functions (HOSIDFs) for open-loop reset control systems; (2) deriving HOSIDFs for closed-loop reset control systems and establishing a connection with open-loop analysis; and (3) creating a MATLAB-based App to implement these methods, providing mechatronics engineers with a practical tool for reset control system design and analysis. The accuracy of the proposed methods is validated through simulations and experiments. Finally, the utility of the proposed methods is demonstrated through case studies that analyze and compare the performance of three controllers: a PID controller, a reset controller, and a shaped reset controller on a precision motion stage. Both analytical and experimental results demonstrate that the shaped reset controller provides higher tracking precision while reducing actuation forces, outperforming both the reset and PID controllers. These findings highlight the effectiveness of the proposed frequency-domain methods in analyzing and optimizing the performance of reset-controlled mechatronics systems.

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Non-Minimum-Phase Resonant Controller for Active Damping Control: Application to Piezo-Actuated Nanopositioning System

Nanopositioning systems frequently encounter limitations in control bandwidth due to their lightly damped resonance behavior. This paper presents a novel Non-Minimum-Phase Resonant Controller (NRC) aimed at active damping control within dual closed-loop architectures, specifically applied to piezo-actuated nanopositioning systems. The control strategy is structured around formulated objectives for shaping sensitivity functions to meet predetermined system performance criteria. Leveraging non-minimum-phase characteristics, the proposed NRC accomplishes complete damping and the bifurcation of double resonant poles at the primary resonance peak through a constant-gain design accompanied by tunable phase variation. The NRC demonstrates robustness against frequency variations of the resonance arising from load changes and is also capable of damping higher-order flexural modes simultaneously. Furthermore, by establishing high gains at low frequencies within the inner closed-loop and integrating it with a conventional PI tracking controller, the NRC achieves substantial dual closed-loop bandwidths that can exceed the first resonance frequency. Moreover, the NRC significantly diminishes the effect of low-frequency reference signals on real feedback errors while effectively rejecting disturbances proximate to the resonance frequency. All contributions are thoroughly formulated and exemplified mathematically, with the controller's performance confirmed through an experimental setup utilizing an industrial nanopositioning system. The experimental results indicate dual closed-loop bandwidths of 895 Hz and 845 Hz, characterized by $\pm$3 dB and $\pm$1 dB bounds, respectively, that surpass the resonance frequency of 739 Hz.

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Enhancing the Reliability of Closed-Loop Describing Function Analysis for Reset Control Applied to Precision Motion Systems

The Sinusoidal Input Describing Function (SIDF) is an effective tool for control system analysis and design, with its reliability directly impacting the performance of the designed control systems. This study enhances the reliability of SIDF analysis and the performance of closed-loop reset feedback control systems, presenting two main contributions. First, it introduces a method to identify frequency ranges where SIDF analysis becomes inaccurate. Second, these identified ranges correlate with high-magnitude, high-order harmonics that can degrade system performance. To address this, a shaped reset control strategy is proposed, which incorporates a shaping filter to tune reset actions and reduce high-order harmonics. Then, a frequency-domain design procedure of a PID shaping filter in a reset control system is outlined as a case study. The PID filter effectively reduces high-order harmonics and resolves limit-cycle issues under step inputs. Finally, simulations and experimental results on a precision motion stage validate the efficacy of the proposed shaped reset control, showing enhanced SIDF analysis accuracy, improved steady-state precision over linear and reset controllers, and elimination of limit cycles under step inputs.

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The Analysis and the Performance of the Parallel-Partial Reset Control System

Reset controllers have demonstrated their effectiveness in enhancing performance in precision motion systems. To further exploiting the potential of reset controllers, this study introduces a parallel-partial reset control structure. Frequency response analysis is effective for the design and fine-tuning of controllers in industries. However, conducting frequency response analysis for reset control systems poses challenges due to their nonlinearities. We develop frequency response analysis methods for both the open-loop and closed-loop parallel-partial reset systems. Simulation results validate the accuracy of the analysis methods, showcasing precision enhancements exceeding 100% compared to the traditional describing function method. Furthermore, we design a parallel-partial reset controller within the Proportional-Integral-Derivative (PID) control structure for a mass-spring-damper system. The frequency response analysis of the designed system indicates that, while maintaining the same bandwidth and phase margin of the first-order harmonics, the new system exhibits lower magnitudes of higher-order harmonics, compared to the traditional reset system. Moreover, simulation results demonstrate that the new system achieves lower overshoot and quicker settling time compared to both the traditional reset and linear systems.

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Frequency Response Analysis for Reset Control Systems: Application to Predict Precision of Motion Systems

The frequency response analysis describes the steady-state responses of a system to sinusoidal inputs at different frequencies, providing control engineers with an effective tool for designing control systems in the frequency domain. However, conducting this analysis for closed-loop reset systems is challenging due to system nonlinearity. This paper addresses this challenge through two key contributions. First, it introduces novel analysis methods for both open-loop and closed-loop reset control systems at steady states. These methods decompose the frequency responses of reset systems into base-linear and nonlinear components. Second, building upon this analysis, the paper develops closed-loop higher-order sinusoidal-input describing functions for reset control systems at steady states. These functions facilitate the analysis of frequency-domain properties, establish a connection between open-loop and closed-loop analysis, and enable the prediction of time-domain performance for reset systems. The accuracy and effectiveness of the proposed methods are successfully validated through simulations and experiments conducted on a reset Proportional-Integral-Derivative (PID) controlled precision motion system.

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Shaping Nonlinearity in Reset Controllers for Precision Motion Systems

The precision motion industry has an ever-increasing demand for faster, more precise and more robust controllers. From the perspective of frequency domain and loopshaping technique, this demand has pushed the linear controllers to their inherent limits, namely, the waterbed effect and Bode's phase-gain relationship. Mathematically, complex-order transfer functions are not bound by Bode's phase-gain relationship. However, implementing them in practice is a challenge to be solved. This extended abstract will show review the previous work of the authors in shaping nonlinearities in reset controllers and contribute and propose an overall architecture for reset control systems to approximate complex order controllers.

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Generalizing Hybrid Integrator-Gain Systems Using Fractional Calculus

The Hybrid Integral Gain Systems (HIGS) has recently gained a lot of attention in the control of precision motion systems. HIGS is a nonlinear low pass filter with a 52 degree phase advantage over its linear counterpart. This property allows us to avoid the limitations typically associated with linear controllers like the waterbed effect and bode's phase gain relation. In this paper, we generalize HIGS via replacing the involved integer order integrator with a fractional order one to adapt the phase lead from 0 degree (linear low pass filter) to 52 degree (HIGS). To analyze this filter in the frequency domain, the describing function of the proposed filter, i.e., the fractional-order HIGS, is obtained using the Fourier expansion of the output signal. In addition, this generalized HIGS is implemented in a PID structure controlling a double integrator system to validate the performance of the proposed filter in the time domain, in which changing the fractional variable from zero to one, the output varies from the response of a nonlinear control system to a linear one.

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Tunable Magnets: modeling and validation for dynamic and precision applications

Actuator self-heating limits the achievable force and can cause unwanted structural deformations. This is especially apparent in quasi-static actuation systems that require the actuator to maintain a stable position over an extended period. As a solution, we use the concept of a Tunable Magnet. Tunable magnets rely on in-situ magnetization state tuning of AlNico to create an infinitely adjustable magnetic flux. They consist of an AlNiCo low coercivity permanent magnet together with a magnetizing coil. After tuning, the AlNiCo retains its magnetic field without further energy input, which eliminates the static heat dissipation. To enable implementation in actuation systems, the AlNiCo needs to be robustly tunable in the presence of a varying system air-gap. We achieve this by implementing a magnetization state tuning method, based on a magnetic circuit model of the actuator, measured AlNiCo BH data and air-gap flux feedback control. The proposed tuning method consists of 2 main steps. The prediction step, during which the required magnet operating point is determined, and the demagnetization step, where a feedback controller drives a demagnetization current to approach this operating point. With this method implemented for an AlNiCo 5 tunable magnet in a reluctance actuator configuration, we achieve tuning with a maximum error of 15.86 "mT" and a minimum precision of 0.67 "mT" over an air-gap range of 200 "μm". With this tuning accuracy, actuator heating during static periods is almost eliminated. Only a small bias current is needed to compensate for the tuning error.

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Continuous reset element: Transient and steady-state analysis for precision motion systems

This paper addresses the main goal of using reset control in precision motion control systems, breaking of the well-known "Waterbed effect". A new architecture for reset elements will be introduced which has a continuous output signal as opposed to conventional reset elements. A steady-state precision study is presented, showing the steady-state precision is preserved while the peak of sensitivity is reduced. The architecture is then used for a "Constant in Gain Lead in Phase" (CgLp) element and a numerical analysis on transient response shows a significant improvement in transient response. It is shown that by following the presented guideline for tuning, settling time can be reduced and at the same time a non-overshoot step response can be achieved. A practical example is presented to verify the results and also to show that the proposed element can achieve a complex-order behaviour.

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Steady-state nonlinearity of open-loop reset systems

In this paper, we introduce a new representation for open-loop reset systems. We show that at steady-state a reset integrator can be modelled as a parallel interconnection of the base-linear system and piece-wise constant nonlinearity. For sinusoidal input signals, this nonlinearity takes a form of a square wave. Subsequently, we show how the behaviour of a general open-loop reset system is related to the nonlinearity of a reset integrator. The proposed approach simplifies the analysis of reset elements in the frequency domain and provides new insights into the behaviour of reset control systems.

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Complex-order Reset Control System

According to the well-known loop shaping method for the design of controllers, the performance of the controllers in terms of step response, steady-state disturbance rejection and noise attenuation and robustness can be improved by increasing the gain at lower frequencies and decreasing it at higher frequencies and increasing the phase margin as much as possible. However, the inherent properties of linear controllers, the Bode's phase-gain relation, create a limitation. In theory, a complex-order transfer function can break the Bode's gain-phase relation; however, such transfer function cannot be directly implemented and should be approximated. This paper proposes a reset element and a tuning method to approximate a Complex-Order Controller (CLOC) and, through a simulation example, shows the benefits of using such a controller.

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